IP Library Granted Patent US 9,822,471
Granted Patent B2
US 9,822,471 · App. 14/652,609 · Granted Nov 21, 2017

Woven fabric for airbags having superior suppression of air permeability, high tear strength, and excellent reliability

Inventor: Fumiaki Ise (Tokyo, JP)
Assignee: ASAHI KASEI KABUSHIKI KAISHA
D03D1/02B60R21/235D03D15/0077D03D15/08D06C15/00D06C15/08B60R2021/23509
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Quick Facts
Patent No.
US 9,822,471
App. No.
14/652,609
Granted
Nov 21, 2017
Kind
B2
Abstract

A woven fabric for an air bag characterized by the asymmetry (R), in the front and back of the woven fabric and indicated by the following formula, of the radius of curvature (φof an intersecting section in which the warp thread and the weft thread come in contact in the cross section of the woven fabric, being in the range of 1.05-1,50, R=φa/φb (φa indicates the larger radius of curvature out of the radii of curvature (φ) in the front and back surfaces of the woven fabric, and φb indicates the smaller radius of curvature).

Claims (18)

1. A woven fabric for an air bag composed of synthetic fibers, wherein asymmetry R, with respect to the front and back sides of the woven fabric and represented by the following equation, of the radius of curvature φ of an intersecting section where the warp thread and the weft thread come in contact in a cross-section of the woven fabric is within the range of 1.05 to 1.50:

R=φa/φb

wherein φa represents the larger radius of curvature among the radii of curvature φ on the front side and rear side of the woven fabric, and φb represents the smaller radius of curvature.

2. The woven fabric for an air bag according to claim 1 , wherein a tear utilization factor E of tear strength (N) with respect to tensile strength (N/cm) is 0.20 to 0.50.

3. The woven fabric for an air bag according to claim 2 , wherein the tear utilization factor E after exposing to an environment at 120° C. for 100 hours is 90% or more in comparison with that prior to exposure.

4. The woven fabric for an air bag according to any one of claims 1 to 3 , wherein asymmetry U, with respect to the front and back sides of the woven fabric and represented by the following equation, of the contact angle θ of the intersecting section is within the range of 1.05 to 1.40:

U=θb/θa

wherein θb represents the contact angle on the φb side and θa represents the contact angle on the φa side.

5. The woven fabric for an aft bag according to any one of claims 1 to 3 , further comprising a cyclohexane-extracted oil component at 0.03% by weight to 0.3% by weight based on the weight of the woven fabric.

6. The woven fabric for an air bag according to claim 1 , wherein the synthetic fibers are composed of synthetic fibers having a substantially round cross-section filaments.

7. The woven fabric for an air bag according to claim 1 , wherein the woven fabric is a plain weave fabric.

8. The woven fabric for an air bag according to claim 1 , wherein the fineness of the synthetic fibers that compose the woven fabric is 300 dtex to 720 dtex.

9. The woven fabric for an aft bag according to claim 8 , wherein the fineness of the synthetic fibers that compose the woven fabric is 380 dtex to 550 dtex, and the filament fineness thereof is greater than 2 dtex but less than 8 dtex.

10. The woven fabric for an aft bag according to claim 1 , wherein the ratio of air permeability at a pressure difference of 100 kPa between the front and back sides of the woven fabric is 0.90 to 0.20.

11. The woven fabric for an air bag according to claim 1 , wherein a bar code is imprinted thereon.

12. The woven fabric for an air bag according to claim 1 , wherein synthetic fiber substantially free of twisting and having 5 to 30 entanglements/m is used for the weaving thread bulk yarn used to weave the woven fabric.

13. An air bag wherein the woven fabric for an air bag according to claim 1 is used.

14. The air bag according to claim 13 , which does not have a resin coating.

Assignments (2)
MERGER Recorded May 24, 2016
From: ASAHI KASEI FIBERS CORPORATION
To: ASAHI KASEI KABUSHIKI  KAISHA
Reel/Frame 038697/0895 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2015
From: ISE, FUMIAKI
To: ASAHI KASEI FIBERS CORPORATION
Reel/Frame 035846/0683 →
Priority Claims (1)
JP 2012-274919 · Dec 17, 2012 · national
Continuity (1)
Related Publication 20150368834A1 · Dec 24, 2015