IP Library › Granted Patent US 9,822,629
Granted Patent B2
US 9,822,629 · App. 14/895,039 · Granted Nov 21, 2017

Behind pipe evaluation of cut and pull tension prediction in well abandonment and intervention operations

Inventors: Fnu Suparman (Katy, TX); Philip Edmund Fox (Covington, LA); Gary James Frisch (Houston, TX)
Assignee: HALLIBURTON ENERGY SERVICES, INC.
E21B47/00E21B29/00E21B33/12G05B19/02G06F9/455
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Quick Facts
Patent No.
US 9,822,629
App. No.
14/895,039
Granted
Nov 21, 2017
Kind
B2
Abstract

Casing removal operations may utilize an analytical model to the estimate the total force to (1) break bonding between a cut casing and the annular materials contained between the cut casing and the surrounding borehole and (2) pull the cut casing upward through the borehole while taking into account frictional forces inside and outside the cut casing, shear forces, and the like. Such models may further predict the casing overpull and total tension needed to extract the cut casing from the borehole. Using these models in conjunction with the specifications of the casing retrieval equipment may allow for determining the cutting depth for producing the cut casing with higher accuracy than previously available.

Claims (98)

1. A method comprising:

measuring at least one characteristic of fluids and solids disposed in an annulus defined between a casing and a wellbore with at least one of: a cement bond log tool, an ultrasonic device, or a neutron sensor, and thereby providing an as-logged annulus;

modeling a liquid-filled annulus based on the as-logged annulus without solids therein;

modeling a plurality of cut casings at different cutting depths;

calculating a total force for the as-logged annulus (F tot,as log ) for extracting each of the plurality of cut casings;

calculating a total force for the liquid-filled annulus (F tot,liq ) for extracting each of the plurality of cut casings; and

determining a preferred cutting depth based on the F tot,as log for each of the plurality of cut casings, the F tot,liq for each of the plurality of cut casings, and specifications of casing retrieval equipment.

2. The method of claim 1 further comprising:

performing a casing removal operation at the preferred cutting depth with the casing retrieval equipment.

3. The method of claim 1 , wherein F tot,as log is calculated according to Equation 1:

F tot,as log =EW cs FF in,as log +FF out,as log +FS out,as log +F shear   Equation 1

where:

EW cs is a total effective casing weight of the cut casing;

FF in,as log is a total fluid frictional force between a fluid contained within the cut casing and an inner surface of the cut casing in the as-logged annulus for a total length of the cut casing;

FF out,as log is a total fluid frictional force between a fluid contained within the annulus and an outer surface of the cut casing in the as-logged annulus for the total length of the cut casing;

FS out,as log is a total solid frictional force between solids contained within the annulus and the outer surface of the cut casing in the as-logged annulus for the total length of the cut casing;

F shear is a total shear force to break the bond between a cement sheath in the annulus and the cut casing in the as-logged annulus;

FF in,liq is a total fluid frictional force between a fluid contained within the cut casing and the inner surface of the cut casing in the liquid-filled annulus for the total length of the cut casing; and

FF out,liq is a total fluid frictional force between a fluid contained within the annulus and the outer surface of the cut casing in the liquid-filled annulus for the total length of the cut casing.

4. The method of claim 1 , wherein F tot,liq is calculated according to Equation 2:

F tot,liq =EW cs +FF in,liq +FF out,iiq   Equation 2

where:

EW cs is a total effective casing weight of the cut casing;

FF in,as log is a total fluid frictional force between a fluid contained within the cut casing and an inner surface of the cut casing in the as-logged annulus for a total length of the cut casing;

FF out,as log is a total fluid frictional force between a fluid contained within the annulus and an outer surface of the cut casing in the as-logged annulus for the total length of the cut casing;

FS out,as log is a total solid frictional force between solids contained within the annulus and the outer surface of the cut casing in the as-logged annulus for the total length of the cut casing;

F shear is a total shear force to break the bond between a cement sheath in the annulus and the cut casing in the as-logged annulus;

FF in,liq is a total fluid frictional force between a fluid contained within the cut casing and the inner surface of the cut casing in the liquid-filled annulus for the total length of the cut casing; and

FF out,liq is a total fluid frictional force between a fluid contained within the annulus and the outer surface of the cut casing in the liquid-filled annulus for the total length of the cut casing.

5. The method of claim 4 further comprising:

calculating a drag force (F drag ) according to Equation 4

F drag =F tot,as log −F tot,liq =FF out,as log +FS out,as log +F shear −FF out,liq   Equation 4;

wherein determining the preferred cutting depth is further based on F drag .

6. The method of claim 5 , wherein determining the preferred cutting depth comprises: calculating a threshold force (F thresh ) based on the specifications of casing retrieval equipment and the preferred cutting depth provides for F tot,as log <F thresh and/or F drag +F tot,liq <F thresh .

7. The method of claim 6 , wherein determining the preferred cutting depth further comprises: calculating a tension for the as-logged annulus (T tot,as log ) using F tot,as log , a tension for the liquid-filled annulus (T tot,liq ) using F tot,liq , a tension for the drag force (T drag ) using F drag , and a threshold tension (T thresh ) based on the specifications of casing retrieval equipment, wherein the preferred cutting depth provides for T tot,as log <T thresh and/or T drag +T tot,liq <T thresh .

8. The method of claim 6 , wherein determining the preferred cutting depth further comprises: calculating an overpull for the as-logged annulus (OP tot,as log ) using F tot,as log , an overpull for the liquid-filled annulus (OP tot,liq ) using F tot,liq , an overpull for the drag force (OP drag ) using F drag , and a threshold overpull (OP thresh ) based on the specifications of casing retrieval equipment, wherein the preferred cutting depth provides for OP tot,as log <OP thresh and/or OP drag +OP tot,liq <OP thresh .

9. A method comprising:

measuring at least one characteristic of fluids and solids disposed in an annulus formed by a casing and a wellbore with at least one of: a cement bond log, an ultrasonic device, or a neutron sensor, thereby providing an as-logged annulus;

modeling a liquid-filled annulus based on the as-logged annulus without solids therein;

modeling a plurality of cut casings at different cutting depths;

calculating a drag force (F drag ) for extracting each of the plurality of cut casings based on the as-logged annulus and the liquid-filled annulus; and

determining a preferred cutting depth based on the F drag for each of the plurality of cut casings and specifications of casing retrieval equipment.

10. The method of claim 9 further comprising:

performing a casing removal operation at the preferred cutting depth with the casing retrieval equipment.

11. The method of claim 9 , wherein F drag is calculated according to Equation 4:

F drag =FF out,as log +FS out,as log +F shear −FF out,liq   Equation 4

where:

FF out,as log is a total fluid frictional force between a fluid contained within the annulus and an outer surface of the cut casing in the as-logged annulus for the total length of the cut casing;

FS out,as log is a total solid frictional force between solids contained within the annulus and an inner surface of the cut casing in the as-logged annulus for the total length of the cut casing;

F shear is a total shear force to break the bond between a cement sheath in the annulus and the cut casing in the as-logged annulus; and

FF out,liq is a total fluid frictional force between a fluid contained within the annulus and the outer surface of the cut casing in the liquid-filled annulus for the total length of the cut casing.

12. The method of claim 9 , wherein determining the preferred cutting depth comprises: calculating a threshold force (F thresh ) based on the specifications of casing retrieval equipment, wherein the preferred cutting depth provides for F drag <F thresh .

13. The method of claim 9 , wherein determining the preferred cutting depth comprises: calculating a tension (T drag ) using F drag and a threshold tension (T thresh ) based on the specifications of casing retrieval equipment, wherein the preferred cutting depth provides for T drag <T thresh .

14. The method of claim 9 , wherein determining the preferred cutting depth comprises: calculating an overpull (OP drag ) using F drag and a threshold overpull (OP thresh ) thresh) based on the specifications of casing retrieval equipment, and wherein the preferred cutting depth provides for OP drag <OP thresh .

15. A system comprising:

a conveyance extendable into a wellbore lined at least partially with a casing, wherein the conveyance is coupled to at least one of: a cement bond log tool, an ultrasonic device, or a neutron sensor, and wherein fluids and solids are contained in an annulus defined between the casing and the wellbore; and

a control system that includes a non-transitory medium readable by a processor and storing instructions that when executed by the processor cause the control system to:

measure at least one characteristic of the fluids and solids the at least one of: the cement bond log tool, the ultrasonic device, or the neutron sensor, and thereby providing an as-logged annulus;

model a liquid-filled annulus based on the as-logged annulus without solids therein;

model a plurality of cut casings at different cutting depths;

calculate a total force for the as-logged annulus (F tot,as log ) for extracting each of the plurality of cut casings;

calculate a total force for the liquid-filled annulus (F tot,liq ) for extracting each of the plurality of cut casings; and

determine a preferred cutting depth based on the F tot,as log for each of the plurality of cut casings, the F tot,liq for each of the plurality of cut casings, and specifications of casing retrieval equipment.

16. The system of claim 15 , wherein F tot,as log is calculated according to Equation 1:

F tot,as log =EW cs +FF in,as log +FF out,as log +FS out,aslog +F shear   Equation 1

where:

EW cs is a total effective casing weight of the cut casing;

FF in,as log is a total fluid frictional force between a fluid contained within the cut casing and an inner surface of the cut casing in the as-logged annulus for a total length of the cut casing;

FF out,as log is a total fluid frictional force between a fluid contained within the annulus and an outer surface of the cut casing in the as-logged annulus for the total length of the cut casing;

FS out,as log is a total solid frictional force between solids contained within the annulus and the outer surface of the cut casing in the as-logged annulus for the total length of the cut casing;

F shear is a total shear force to break the bond between a cement sheath in the annulus and the cut casing in the as-logged annulus;

FF in,liq is a total fluid frictional force between a fluid contained within the cut casing and the inner surface of the cut casing in the liquid-filled annulus for the total length of the cut casing; and

FF out,liq is a total fluid frictional force between a fluid contained within the annulus and the outer surface of the cut casing in the liquid-filled annulus for the total length of the cut casing.

17. The system of claim 15 , F tot,liq is calculated according to Equation 2:

F tot,liq =EW cs +FF in,liq +FF out,liq   Equation 2

where:

EW cs is a total effective casing weight of the cut casing;

FF in,as log is a total fluid frictional force between a fluid contained within the cut casing and an inner surface of the cut casing in the as-logged annulus for a total length of the cut casing;

FF out,as log is a total fluid frictional force between a fluid contained within the annulus and an outer surface of the cut casing in the as-logged annulus for the total length of the cut casing;

FS out,as log is a total solid frictional force between solids contained within the annulus and the outer surface of the cut casing in the as-logged annulus for the total length of the cut casing;

F shear is a total shear force to break the bond between a cement sheath in the annulus and the cut casing in the as-logged annulus;

FF in,liq is a total fluid frictional force between a fluid contained within the cut casing and the inner surface of the cut casing in the liquid-filled annulus for the total length of the cut casing; and

FF out,liq is a total fluid frictional force between a fluid contained within the annulus and the outer surface of the cut casing in the liquid-filled annulus for the total length of the cut casing.

18. A system comprising:

a conveyance extendable into a wellbore lined at least partially with a casing, wherein the conveyance is coupled to at least one of: a cement bond log tool, an ultrasonic device, or a neutron sensor, and wherein fluids and solids are contained in an annulus defined between the casing and the wellbore; and

a control system that includes a non-transitory medium readable by a processor and storing instructions that when executed by the processor cause the control system to:

measure at least one characteristic of fluids and solids disposed in an annulus formed by a casing and a wellbore with at least one of: a cement bond log, an ultrasonic device, or a neutron sensor, thereby providing an as-logged annulus;

model a liquid-filled annulus based on the as-logged annulus without solids therein;

model a plurality of cut casings at different cutting depths;

calculate a drag force (F drag ) for extracting each of the plurality of cut casings based on the as-logged annulus and the liquid-filled annulus; and

determine a preferred cutting depth based on the F drag for each of the plurality of cut casings and specifications of casing retrieval equipment.

19. The system of claim 18 , wherein F drag is calculated according to Equation 4:

F drag =FF out,as log +FS out,as log +F shear −FF out,liq   Equation 4

where:

FF out,as log is a total fluid frictional force between a fluid contained within the annulus and an outer surface of the cut casing in the as-logged annulus for the total length of the cut casing;

FS out,as log is a total solid frictional force between solids contained within the annulus and an inner surface of the cut casing in the as-logged annulus for the total length of the cut casing;

F shear is a total shear force to break the bond between a cement sheath in the annulus and the cut casing in the as-logged annulus; and

FF out,liq is a total fluid frictional force between a fluid contained within the annulus and the outer surface of the cut casing in the liquid-filled annulus for the total length of the cut casing.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2015
From: SUPARMAN, FNU; FOX, PHILIP EDMUND; FRISCH, GARY JAMES
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 037176/0771 →
Continuity (2)
Provisional Application 62039246 · Aug 19, 2014
Related Publication 20160194947A1 · Jul 7, 2016