IP Library Granted Patent US 9,824,992
Granted Patent B2
US 9,824,992 · App. 15/353,197 · Granted Nov 21, 2017

Bump structure having a side recess and semiconductor structure including the same

Inventors: Chih-Horng Chang (Taipei, TW); Tin-Hao Kuo (Hsinchu, TW); Chen-Shien Chen (Zhubei, TW); Yen-Liang Lin (Taichung, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H01L24/16H01L24/11H01L24/13H01L24/14H01L24/81H01L25/50H01L2224/0401H01L2224/05572H01L2224/05599H01L2224/10145H01L2224/11849H01L2224/131H01L2224/13011H01L2224/13015H01L2224/13018H01L2224/13082H01L2224/13083H01L2224/13147H01L2224/1412H01L2224/14051H01L2224/14152H01L2224/14153H01L2224/16238H01L2224/81191H01L2224/81345H01L2224/81815H01L2924/00014H01L2924/01322H01L2924/2064Y10T428/12493Y10T428/24479
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,824,992
App. No.
15/353,197
Granted
Nov 21, 2017
Kind
B2
Abstract

In some embodiments, the present disclosure relates to a semiconductor structure. The semiconductor structure may have a first conductive structure and a second conductive structure arranged over a first substrate. A bump structure is arranged between the first conductive structure and a second substrate. A solder layer is configured to electrically couple the first conductive structure and the bump structure. The bump structure has a recess that is configured to reduce a protrusion of the solder layer in a direction extending from the first conductive structure to the second conductive structure.

Claims (34)

1. A semiconductor structure, comprising:

a first conductive structure and a second conductive structure arranged over a first substrate;

a bump structure arranged between the first conductive structure and a second substrate; and

a solder layer configured to electrically couple the first conductive structure and the bump structure, wherein the bump structure comprises a recess configured to reduce a protrusion of the solder layer in a direction extending from the first conductive structure to the second conductive structure.

2. The semiconductor structure of claim 1 , wherein the recess straddles a line that extends through a center of the bump structure along the direction extending from the first conductive structure to the second conductive structure.

3. The semiconductor structure of claim 1 ,

wherein the bump structure has a recessed side facing the second conductive structure, which comprises the recess; and

wherein the bump structure has a non-recessed side facing away from the second conductive structure, which does not have a recess.

4. The semiconductor structure of claim 3 , further comprising:

an under-bump metallurgy (UBM) layer arranged between the second substrate and the bump structure, wherein an outer sidewall of the UBM layer is linearly aligned with the non-recessed side of the bump structure.

5. The semiconductor structure of claim 1 , wherein the recess has a volume that is substantially equal to or greater than about 1% of a volume of the solder layer.

6. The semiconductor structure of claim 1 , wherein the recess has a volume that is substantially equal to or less than about 10% of a volume of the solder layer.

7. The semiconductor structure of claim 1 , wherein the recess extends into the bump structure along the direction to a depth that is in a range of between approximately 2% and approximately 50% of a maximum width of the bump structure along the direction.

8. The semiconductor structure of claim 1 , wherein the recess has a curved sidewall.

9. A semiconductor structure, comprising:

a conductive trace arranged on a first work piece;

a conductive bump arranged between the conductive trace and a second work piece, wherein the conductive bump has a recess region; and

a solder bump arranged between the conductive trace and the conductive bump, wherein the solder bump fills the recess region at least partially.

10. The semiconductor structure of claim 9 , wherein the conductive trace comprises a metal.

11. The semiconductor structure of claim 9 , wherein a ratio of a width of the conductive bump to a length of the conductive bump is in a range of between about 0.5 to about 1.0.

12. The semiconductor structure of claim 9 ,

wherein the recess region extends from a bottom surface of the conductive bump to a top surface of the conductive bump.

13. The semiconductor structure of claim 12 , wherein a ratio of a depth of the recess region to a width of the conductive trace is in a range of between about 0.05 to about 0.2.

14. A semiconductor structure, comprising:

a metal trace arranged on a first work piece, wherein the metal trace extends in a first direction;

a conductive bump arranged on a second work piece, wherein the conductive bump has a recess facing in a second direction that is different than the first direction; and

a solder layer between the metal trace and the conductive bump, wherein the solder layer fills a part of the recess.

15. The semiconductor structure of claim 14 , wherein the second direction is perpendicular to the first direction.

16. The semiconductor structure of claim 14 , wherein the conductive bump straddles an edge of the metal trace along the second direction.

17. The semiconductor structure of claim 14 , further comprising:

a second metal trace that is oriented in parallel to the metal trace along a shared run length that extends in the first direction for a distance that is greater than zero.

18. The semiconductor structure of claim 14 , wherein the recess has a center that is offset from a center of the conductive bump along the first direction by a non-zero offset.

19. The semiconductor structure of claim 18 , wherein a ratio of the non-zero offset to a length of bump structure along the first direction is less than or equal to about 0.15.

20. The semiconductor structure of claim 14 , wherein the metal trace extends past opposite sides of the conductive bump in the first direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 16, 2016
From: CHANG, CHIH-HORNG; KUO, TIN-HAO; CHEN, CHEN-SHIEN; LIN, YEN-LIANG
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 040345/0799 →
Continuity (5)
Continuation 15057302 · Mar 1, 2016
Continuation 14800934 · Jul 16, 2015
Continuation 14507189 · Oct 6, 2014
Continuation In Part 13192302 · Jul 27, 2011
Related Publication 20170062371A1 · Mar 2, 2017