IP Library › Granted Patent US 9,825,341
Granted Patent B2
US 9,825,341 · App. 14/820,504 · Granted Nov 21, 2017

Recycling positive-electrode material of a lithium-ion battery

Inventor: Steven E. Sloop (Bend, OR)
Assignee: Steven E. Sloop
H01M10/54C01G53/50H01M10/0525Y02W30/84
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Quick Facts
Patent No.
US 9,825,341
App. No.
14/820,504
Granted
Nov 21, 2017
Kind
B2
Abstract

Examples are disclosed of methods to recycle positive-electrode material of a lithium-ion battery. In one example, the positive-electrode material is heated under pressure in a concentrated lithium hydroxide solution. After heating, the positive-electrode material is separated from the concentrated lithium hydroxide solution. After separating, the positive electrode material is rinsed in a basic liquid. After rinsing, the positive-electrode material is dried and sintered.

Claims (34)

1. A method to recycle a positive-electrode material of a lithium-ion battery, the method comprising:

heating the positive-electrode material under pressure in a solution comprising lithium ions;

after heating, separating the positive-electrode material from the solution comprising lithium ions;

after separating, rinsing the positive electrode material in a basic liquid; and

after rinsing, drying and sintering the positive electrode material.

2. The method of claim 1 , wherein rinsing the positive electrode material includes rinsing with a solution or buffer of basic pH.

3. The method of claim 1 , wherein rinsing the positive electrode material comprises rinsing with a solution of water and lithium hydroxide.

4. The method of claim 1 , wherein rinsing the positive electrode material includes rinsing with a nonaqueous solvent comprising one or more of methanol, ethanol, isopropol alcohol, t-butanol, n-butanol, glycol, polyethelene glycol and solutions thereof.

5. The method of claim 1 , further comprising passing the positive-electrode material through a sieve prior to heating, to separate the positive-electrode material from other solids.

6. The method of claim 5 , further comprising thrashing the positive-electrode material in one or more of a basic medium, a nonaqueous solvent comprising one or more of methanol, ethanol, isopropol alcohol, t-butanol, n-butanol, glycol, polyethelene glycol, liquid, supercritical carbon dioxide, and solutions thereof prior to passing the positive-electrode material through the sieve.

7. The method of claim 6 , wherein thrashing the positive-electrode material comprises thrashing in a lithium hydroxide solution.

8. The method of claim 1 , further comprising cooling the positive-electrode material in an inert atmosphere after sintering, to convert residual lithium oxide in the positive-electrode material to lithium carbonate.

9. The method of claim 1 , further comprising grinding the positive-electrode material after drying to reduce a particle size of the positive-electrode material.

10. The method of claim 1 , wherein the solution comprising lithium ions comprises a concentrated lithium hydroxide solution.

11. A method to recycle a positive-electrode material of a lithium-ion battery, the method comprising:

heating the positive-electrode material under pressure in a concentrated lithium hydroxide solution;

after heating, separating the positive-electrode material from the concentrated lithium hydroxide solution;

after separating, rinsing the positive electrode material in a basic liquid; and

after rinsing, drying and sintering the positive-electrode material.

12. The method of claim 11 , wherein rinsing the positive electrode material comprises rinsing with a solution of water and lithium hydroxide.

13. The method of claim 11 , wherein rinsing the positive electrode material includes rinsing with a nonaqueous solvent comprising one or more of methanol, ethanol, isopropol alcohol, t-butanol, n-butanol, glycol, polyethelene glycol, liquid or supercritical carbon dioxide and solutions thereof.

14. The method of claim 11 , further comprising passing the positive-electrode material through a sieve prior to heating, to separate the positive-electrode material from other solids.

15. The method of claim 14 , further comprising thrashing the positive-electrode material in a basic medium prior to passing the positive-electrode material through the sieve.

16. The method of claim 15 , wherein thrashing the positive-electrode material comprises thrashing in a lithium hydroxide solution.

17. The method of claim 11 , further comprising cooling the positive-electrode material in an inert atmosphere after sintering, to convert residual lithium oxide in the positive-electrode material to lithium carbonate.

18. The method of claim 11 , further comprising grinding the positive-electrode material after drying to reduce a particle size of the positive-electrode material.

19. A method to recycle a positive-electrode material of a lithium-ion battery, the method comprising:

thrashing the positive-electrode material in a basic medium;

collecting the positive-electrode material via filtration;

heating the positive-electrode material under pressure in a concentrated lithium hydroxide solution;

after heating, separating the positive-electrode material from the concentrated lithium hydroxide solution;

after separating, rinsing the positive-electrode material in a basic liquid; and

after rinsing, drying and sintering the positive-electrode material.

20. The method of claim 19 , further comprising cooling the positive-electrode material in an inert atmosphere after sintering, to convert residual lithium oxide in the positive-electrode material to lithium carbonate.

Assignments (1)
CONFIRMATORY LICENSE Recorded Mar 18, 2026
From: ONTO TECHNOLOGY, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 075172/0049 →
Continuity (2)
Provisional Application 62034105 · Aug 6, 2014
Related Publication 20160043450A1 · Feb 11, 2016