IP Library Granted Patent US 9,831,437
Granted Patent B2
US 9,831,437 · App. 14/253,471 · Granted Nov 28, 2017

Organic electroluminescent materials and devices

Inventors: Lichang Zeng (Lawrenceville, NJ); Vadim Adamovich (Yardley, PA); Ting-Chih Wang (Lawrenceville, NJ); Chuanjun Xia (Lawrenceville, NJ); Michael S. Weaver (Princeton, NJ); Hitoshi Yamamoto (Pennington, NJ); Bert Alleyne (Newtown, PA)
Assignee: Universal Display Corporation
H01L51/0054H01L51/0067H01L51/0072H01L51/5016H01L51/5056H01L51/5072H01L51/5096H01L2251/5384
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Quick Facts
Patent No.
US 9,831,437
App. No.
14/253,471
Granted
Nov 28, 2017
Kind
B2
Abstract

A composition formed of a first mixture of a first compound and a second compound wherein the first compound has different chemical structure than the second compound; the first compound is capable of functioning as a hole transporting material in an organic light emitting device at room temperature; the first compound comprises at least one carbazole group; the first compound has a evaporation temperature T1 of 150 to 350° C.; the second compound has evaporation temperature T2 of 150 to 350° C.; the absolute value of T1−T2 is less than 20° C.; the first compound having a concentration C1 in said first mixture, and the first compound having a concentration C2 in a film formed by evaporating the first mixture in a vacuum deposition tool at a constant pressure between 1×10 −6 Torr to 1×10 −9 Torr, at a 2 Å/sec deposition rate on a surface positioned at a predefined distance away from the mixture being evaporated; and wherein the absolute value of (C1−C2)/C1 is less than 5%.

Claims (86)

1. A composition comprising:

a mixture of a first host compound and a second host compound, wherein the first host compound has a different chemical structure than the second host compound;

wherein the first host compound is capable of functioning as a hole transporting material in an organic light emitting device at room temperature;

wherein the first host compound comprises at least one carbazole group;

wherein the first host compound has an evaporation temperature T1 of 150 to 350° C. and the second host compound has an evaporation temperature T2 of 150 to 350° C., wherein the evaporation temperature a compound is measured in a vacuum deposition tool at a constant pressure, between 1×10 −6 Torr to 1×10 −9 Torr, at a 2 Å/sec deposition rate on a surface positioned at a predefined distance away from the evaporating compound;

wherein the absolute value of T1−T2 is less than 20° C.;

wherein the first host compound has a concentration C1 in said mixture, and the first host compound has a concentration C2 in a film formed by evaporating the mixture in a vacuum deposition tool at a constant pressure between 1×10 −6 Torr to 1×10 −9 Torr, at a 2 Å/sec deposition rate on a surface positioned at a predefined distance away from the mixture being evaporated;

wherein the absolute value of (C1−C2)/C1 is less than 5%;

wherein the first host compound has a structure according to formula (I):

wherein

R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 each represent mono, di, tri, tetra substitutions, or no substitution;

R 9 represents mono, di, tri substitutions, or no substitution;

R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , and R 9 are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;

A 1 , A 2 , A 3 , A 4 , A 5 , and A 6 are each independently selected from N or C;

n is an integer from 1 to 20;

wherein the second host compound has a structure according to a formula (II):

wherein R 11 and R 12 each represent mono, di, tri, tetra substitutions, or no substitution;

Y is selected from the group consisting of O, S, Se, NR′, and CR″R′″;

L is a single bond or comprises an aryl or heteroaryl group having from 5-24 carbon atoms, which is optionally further substituted;

X 1 , X 2 , X 3 , X 4 , and X 5 are each independently selected from group consisting of CR and N;

at least one of X 1 , X 2 , X 3 , X 4 , and X 5 is N; and

R, R′, R″, and R′″ are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

2. The composition of claim 1 , wherein the first host compound has evaporation temperature T1 of 200 to 350° C. and the second host compound has evaporation temperature of T2 of 200 to 350° C.

3. The composition of claim 1 , wherein the absolute value of (C1−C2)/C1 is less than 3%.

4. The composition of claim 1 , wherein the first host compound has a vapor pressure of P1 at T1, the second host compound has vapor pressure of P2 at T2; and

wherein the ratio of P1/P2 is within the range of 0.90 to 1.10.

5. The composition of claim 1 , wherein the first host compound has a first mass loss rate and the second host compound has a second mass loss rate, wherein the ratio between the first mass loss rate and the second mass loss rate is within the range of 0.90 to 1.10.

6. The composition of claim 1 , wherein the first host compound further comprises at least one of the chemical groups selected from the group consisting of triphenylene, dibenzothiophene, dibenzofuran, and dibenzoselenophene.

7. The composition of claim 1 , wherein the second host compound is capable of functioning as an electron transporting material in an organic light emitting device at room temperature.

8. The composition of claim 1 , wherein the composition further comprises a third host compound, wherein the third host compound has a different chemical structure than the first host and second host compounds, wherein the third host compound has an evaporation temperature T3 of 150 to 350° C., and wherein absolute value of T1−T3 is less than 20° C.

9. The composition of claim 1 , wherein the composition is in liquid form at a temperature lower than T1 and T2.

10. The composition of claim 1 , wherein the first host compound has a formula selected from the group consisting of:

11. The composition of claim 1 , wherein the first host compound has a formula selected from the group consisting of:

wherein R 7 and R 8 are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

12. The composition of claim 1 , wherein the first host compound is selected from the group consisting of:

13. The composition of claim 1 , wherein X 1 , X 3 , and X 5 are N;

and wherein X 2 and X 4 are CR.

14. The composition of claim 1 , wherein the second host compound is selected from the group consisting of:

15. The composition of claim 1 , wherein the mixture of the first host compound and the second host compound is selected from the group consisting of: (Compound 2 and Compound E2), (Compound 3 and Compound E4), (Compound 1 and Compound E5), (Compound 6 and Compound E7), (Compound 7 and Compound E7), (Compound 9 and Compound E8), (Compound 17 and Compound E8), and (Compound 15 and Compound E18).

16. A first device comprising a first organic light emitting device, the first organic light emitting device comprising:

an anode;

a cathode; and

an organic layer, disposed between the anode and the cathode, comprising a first composition comprising a mixture of a first host compound and a second v compound, wherein the first host compound has a different chemical structure than the second host compound;

wherein the first host compound is capable of functioning as a hole transporting material in an organic light emitting device at room temperature;

wherein the first host compound comprises at least one carbazole group;

wherein the first host compound has evaporation temperature of T1 of 150 to 350° C. and the second host compound has evaporation temperature of T2 of 150 to 350° C., wherein the evaporation temperature a compound is measured in a vacuum deposition tool at a constant pressure, between 1×10 −6 Torr to 1×10 −9 Torr, at a 2 Å/sec deposition rate on a surface positioned at a predefined distance away from the evaporating compound;

wherein the absolute value of T1−T2 is less than 20° C.;

wherein the first host compound has a concentration C1 in said mixture, and the first host compound has a concentration C2 in a film formed by evaporating the mixture in a vacuum deposition tool at a constant pressure between 1×10 −6 Torr to 1×10 −9 Torr, that can produce a 2 Å/sec deposition rate on a surface positioned at a predefined distance away from the mixture being evaporated;

wherein the absolute value of (C1−C2)/C1 is less than 5%;

wherein the first host compound has a structure according to formula (I):

wherein

R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 each represent mono, di, tri, tetra substitutions, or no substitution;

R 9 represents mono, di, tri substitutions, or no substitution;

R 2 , R 3 , R 4 , R 5 , R 6 , and R 9 are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;

A 1 , A 2 , A 3 , A 4 , A 5 , and A 6 are each independently selected from N or C;

n is an integer from 1 to 20;

wherein the second host compound has a structure according to a formula (II):

wherein R 11 and R 12 each represent mono, di, tri, tetra substitutions, or no substitution;

Y is selected from the group consisting of O, S, Se, NR′, and CR″R′″,

L is a single bond or comprises an aryl or heteroaryl group having from 5-24 carbon atoms, which is optionally further substituted;

X 1 , X 2 , X 3 , X 4 , and X 5 are each independently selected from group consisting of CR and N;

at least one of X 1 , X 2 , X 3 , X 4 , and X 5 is N; and

R, R′, R″, and R′″ are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

17. A method of fabricating an organic light emitting device comprising a first electrode, a second electrode, and a first organic layer disposed between the first electrode and the second electrode, wherein the first organic layer comprises a first organic composition further comprising a first mixture of a first host compound and a second host compound, the method comprising:

providing a substrate having the first electrode disposed thereon;

depositing the first organic composition over the first electrode; and

depositing the second electrode over the first organic layer, wherein the first compound has a different chemical structure than the second compound;

wherein the first host compound is capable of functioning as a hole transporting material in an organic light emitting device at room temperature;

wherein the first host compound comprises at least one carbazole group;

wherein the first host compound has evaporation temperature T1 of 150 to 350° C. and the second host compound has evaporation temperature T2 of 150 to 350° C., wherein the evaporation temperature a compound is measured in a vacuum deposition tool at a constant pressure, between 1×10 −6 Torr to 1×10 −9 Torr, at a 2 Å/sec deposition rate on a surface positioned at a predefined distance away from the evaporating compound;

wherein the absolute value of T1−T2 is less than 20° C.;

wherein the first host compound has a concentration C1 in said mixture, and the first host compound has a concentration C2 in a film formed by evaporating the mixture in a vacuum deposition tool at a constant pressure between 1×10 −6 Torr to 1×10 −9 Torr, at a 2 Å/sec deposition rate on a surface positioned at a predefined distance away from the mixture being evaporated;

wherein absolute value of (C1−C2)/C1 is less than 5%;

wherein the first host compound has a structure according to formula (I):

wherein R 1 , R 2 , R 3 , R 4 , R 5 , and R 6 each represent mono, di, tri, tetra substitutions, or no substitution;

R 9 represents mono, di, tri substitutions, or no substitution;

R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , and R 9 are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof;

A 1 , A 2 , A 3 , A 4 , A 5 , and A 6 are each independently selected from N or C;

n is an integer from 1 to 20;

wherein the second host compound has a structure according to a formula (II):

wherein R 11 and R 12 each represent mono, di, tri, tetra substitutions, or no substitution;

Y is selected from the group consisting of O, S, Se, NR′, and CR″R′″,

L is a single bond or comprises an aryl or heteroaryl group having from 5-24 carbon atoms, which is optionally further substituted;

X 1 , X 2 , X 3 , X 4 , and X 5 are each independently selected from group consisting of CR and N;

at least one of X 1 , X 2 , X 3 , X 4 , and X 5 is N; and

R, R′, R″, and R′″ are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE FIRST WHEREAS CLAUSE IDENTIFYING THE ASSIGNORS' INTEREST BEING ASSIGNED IN THE ASSIGNMENT DOCUMENT PREVIOUSLY RECORDED ON REEL 032684 FRAME 0171. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT OF ASSIGNORS' INTEREST. Recorded Oct 19, 2015
From: ZENG, LICHANG; ADAMOVICH, VADIM; WANG, TING-CHIH; XIA, CHUANJUN; WEAVER, MICHAEL S.; YAMAMOTO, HITOSHI; ALLEYNE, BERT
To: UNIVERSAL DISPLAY CORPORATION
Reel/Frame 036887/0015 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2014
From: ZENG, LICHANG; ADAMOVICH, VADIM; WANG, TING-CHIH; XIA, CHUANJUN; WEAVER, MICHAEL S.; YAMAMOTO, HITOSHI; ALLEYNE, BERT
To: UNIVERSAL DISPLAY CORPORATION
Reel/Frame 032684/0171 →
Continuity (6)
Provisional Application 61894160 · Oct 22, 2013
Provisional Application 61867858 · Aug 20, 2013
Provisional Application 61874444 · Sep 6, 2013
Provisional Application 61920544 · Dec 24, 2013
Provisional Application 61940603 · Feb 17, 2014
Related Publication 20150053938A1 · Feb 26, 2015