IP Library › Granted Patent US 9,831,502
Granted Patent B2
US 9,831,502 · App. 14/697,511 · Granted Nov 28, 2017

Free-standing active material/carbon nanomaterial network film as light-weight and high-power electrodes for lithium ion batteries

Inventors: Chongwu Zhou (San Marino, CA); Xin Fang (Los Angeles, CA); Mingyuan Ge (Los Angeles, CA); Jiepeng Rong (Los Angeles, CA)
Assignee: University of Southern California
H01M4/621H01M4/0404H01M4/625H01M4/663H01M4/75H01M10/0525H01M4/131H01M4/1391H01M4/505H01M4/525H01M2004/028H01M2220/20H01M2220/30Y02E60/122
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Quick Facts
Patent No.
US 9,831,502
App. No.
14/697,511
Granted
Nov 28, 2017
Kind
B2
Abstract

An electrode includes a first free-standing carbon network, an active material deposited above the first free-standing carbon network, and a second free-standing carbon network covering the active material. The first and second carbon networks are a binder, a conductive additive and a current collector to the electrode.

Claims (33)

1. An electrode, comprising:

a first carbon network;

a layer deposited above the first carbon network, the layer including an active material; and

a second carbon network covering the layer, wherein the first and second carbon networks are a binder, a conductive additive and a current collector to the electrode.

2. The electrode of claim 1 , wherein the active material comprises LiNi 0.5 Mn 1.5 O 4 , and the first and second carbon networks are continuous and porous.

3. The electrode of claim 2 , wherein the first and second carbon networks comprise carbon nanofibers.

4. The electrode of claim 3 , wherein the layer comprises carbon nanofibers into which LiNi 0.5 Mn 1.5 O 4 is embedded, particles of LiNi 0.5 Mn 1.5 O 4 are connected by the carbon nanofibers, and the electrode consists of carbon nanofibers and LiNi 0.5 Mn 1.5 O 4 .

5. The electrode of claim 4 , wherein the carbon nanofibers in the layer are a binder, a conductive additive and a current collector to the electrode.

6. The electrode of claim 2 , wherein the first and second carbon networks comprise carbon nanotubes, and the electrode is flexible.

7. The electrode of claim 1 , wherein the electrode provides a specific capacity of not less than 65 mAh/g at a current rate of 20 C.

8. The electrode of claim 1 , wherein a polarization resistance of the electrode is less than 0.2 ohm/g.

9. The electrode of claim 1 , wherein a weight percentage of the active material to the weight of the electrode is at least 0.45%.

10. The electrode of claim 1 , wherein the electrode is configured to deliver a capacity of more than 110 mAh/g after 100 charging and discharging at 5 C.

11. A lithium-ion battery comprising the electrode of claim 1 .

12. A method of forming an electrode, the method comprising:

depositing a carbon material using a first solution comprising the carbon material to obtain a first layer of a carbon network;

depositing a active material and the carbon material using a solution mixture to form a composite film above the first layer of the carbon network, and

depositing the carbon material using a second solution of the carbon material to obtain a second layer of the carbon network above the composite film, wherein the first layer of the carbon network, the second layer of the carbon network are a binder, a conductive additive and a current collector to the electrode.

13. The method of claim 12 , wherein the carbon network comprises a carbon nanomaterial.

14. The method of claim 13 , wherein the carbon nanomaterial comprises carbon nanofibers.

15. The method of claim 13 , wherein the carbon nanomaterial comprises carbon nanotubes.

16. The method of claim 12 , wherein the active material comprises LiNi 0.5 Mn 1.5 O 4 .

17. A lithium-ion battery having a flexible electrode formed using the method of claim 15 .

18. A lithium-ion battery formed using the method of claim 16 , wherein the electrode provides a specific capacity of not less than 65 mAh/g at a current rate of 20 C.

19. A lithium-ion battery formed using the method of claim 16 , wherein the electrode is configured to deliver a capacity of more than 110 mAh/g after 100 charging and discharging at 5 C.

20. A lithium-ion battery formed using the method of claim 16 , wherein a weight percentage of the active material to the weight of the electrode is at least 0.45%.

21. A lithium-ion battery comprising an anode and a cathode, wherein the anode comprises:

a first carbon network;

a layer deposited above the first carbon network, the layer including an active material; and

a second carbon network covering the layer, the first and second carbon networks are a binder, a conductive additive and a current collector to the anode, and wherein the cathode comprises:

a third carbon network;

a second layer deposited above the third carbon network, the second layer including the active material; and

a fourth carbon network covering the second layer, the third and fourth carbon networks are a binder, a conductive additive and a current collector to the cathode.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 1, 2015
From: ZHOU, CHONGWU; FANG, XIN; GE, MINGYUAN; RONG, JIEPENG
To: UNIVERSITY OF SOUTHERN CALIFORNIA
Reel/Frame 036742/0822 →
Continuity (2)
Provisional Application 62019056 · Jun 30, 2014
Related Publication 20150380738A1 · Dec 31, 2015