Main spindle load monitoring device for machine tool
A main spindle load monitoring device indicates a main spindle load in a machine tool that includes a tool with a plurality of edges on a main spindle and performs a process of a workpiece while the tool rotates with the main spindle. The main spindle load monitoring device includes a main spindle load detecting unit configured to detect a load on the main spindle, a main spindle load conversion unit, and a display control unit. The main spindle load conversion unit is configured to convert a time course of the main spindle load detected by the main spindle load detecting unit into a change of the main spindle load with respect to a main spindle rotation angle. The display control unit is configured to indicate a value of the main spindle load converted by the main spindle load conversion unit on a display screen in a polar coordinates system.
1. A main spindle load monitoring device for indicating a main spindle load in a machine tool that includes a tool with a plurality of edges on a main spindle and performs a process of a workpiece while the tool rotates with the main spindle, the main spindle load monitoring device comprising:
a main spindle load detecting unit configured to detect a load on the main spindle;
a main spindle load conversion unit configured to detect magnitudes of loads on the main spindle at each of a plurality of main spindle rotation angles, each of said main spindle rotation angles at a respective different angular position of the main spindle with respect to an axis of rotation of the main spindle; and
a display control unit configured to plot said magnitudes of loads on a polar coordinates system based on respective main spindle rotation angle values for said magnitudes of loads.
2. The main spindle load monitoring device according to claim 1 , wherein:
the main spindle load conversion unit is configured to normalize the change of the main spindle load with respect to the main spindle rotation angle, develops the normalized change by Fourier series to exclude a zero-order component and a primary component, and extracts a Fourier coefficient of the primary component and a Fourier coefficient of an n-order component as the number of edge, and
the display control unit is configured to indicate the Fourier coefficient of the primary component as an index of runout of a tool, and the Fourier coefficient of the n-order component as an index of damage of the edge on the display screen.
3. The main spindle load monitoring device according to claim 1 , further comprising
a storage unit configured to sequentially store values of the main spindle load of the polar coordinates system, wherein
the display control unit is configured to indicate a plurality of the stored main spindle loads while overlapping on the display screen.
4. The main spindle load monitoring device according to claim 2 , further comprising
a storage unit configured to sequentially store values of the main spindle load of the polar coordinates system, wherein
the display control unit is configured to indicate a plurality of the stored main spindle loads while overlapping on the display screen.