IP Library Granted Patent US 9,843,062
Granted Patent B2
US 9,843,062 · App. 15/078,263 · Granted Dec 12, 2017

Vortex tube reformer for hydrogen production, separation, and integrated use

Inventor: Robert Hotto (Carlsbad, CA)
Assignees: ENERGYIELD LLC; John L. Rogitz
H01M8/0618F02M33/00H01M8/04067H01M8/083H01M8/086H01M8/1011F01D5/02H01M2008/1095H01M2008/1293H01M2008/147
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Quick Facts
Patent No.
US 9,843,062
App. No.
15/078,263
Granted
Dec 12, 2017
Kind
B2
Abstract

A reformer assembly includes a vortex tube receiving heated fuel mixed with steam. A catalyst coats the inner wall of the main tube of the vortex tube and a hydrogen-permeable tube is positioned in the middle of the main tube coaxially with the main tube. With this structure the vortex tube outputs primarily Hydrogen from one end and Carbon-based constituents from the other end. In some embodiments a second vortex tube receives the Carbon output of the first vortex tube to establish a water gas shift reactor, producing Hydrogen from the Carbon output of the first vortex tube.

Claims (27)

1. An assembly, comprising:

at least one vortex tube having an inlet and at least a Hydrogen outlet; and

at least one reformer mechanism associated with the vortex tube to remove Hydrogen from Carbon in molecules of hydrocarbon fuel input to the inlet, the reformer mechanism including a catalytic constituent inside the vortex tube; and heated water vapor injected into the vortex tube along with the hydrocarbon fuel, wherein the vortex tube comprises:

a swirl chamber, the inlet of the vortex tube being into the swirl chamber, the vortex tube comprising a main tube segment communicating with the swirl chamber and having a Carbon outlet different from the hydrogen outlet, the inlet being between the Hydrogen outlet and the Carbon outlet;

the heated water vapor injected into the vortex tube along with the hydrocarbon fuel being received from a mixing reservoir in fluid communication with a water reservoir and a hydrocarbon fuel reservoir;

the vortex tube being configured to generate hydrogen by reforming the hydrocarbon in the hydrocarbon fuel received with heated water vapor.

2. The assembly of claim 1 , comprising at least one engine having an input port in fluid communication with the hydrogen outlet of the vortex tube, wherein a fuel intake of the engine is in fluid communication with the Carbon outlet different from the hydrogen outlet of the vortex tube.

3. The assembly of claim 2 , wherein the Carbon outlet different from the hydrogen outlet is juxtaposed with an inside surface of a wall of the main tube segment.

4. The assembly of claim 1 , comprising at least one hydrogen-permeable tube disposed centrally in the main tube segment and defining the hydrogen outlet at one end of the hydrogen-permeable tube.

5. The assembly of claim 1 , comprising plural vortex tubes arranged in a toroidal configuration, a first vortex tube in the plural vortex tubes defining the inlet of the vortex tube and providing fluid to an inlet of a next vortex tube in the plural vortex tubes.

6. The assembly of claim 1 , wherein the inlet of the vortex tube is in fluid communication with an exhaust of an engine.

7. The assembly of claim 1 , wherein the mixer injects into the vortex tube a steam/hydrocarbon mixture, the vortex tube being configured such that the steam/hydrocarbon mixture enters the main tube segment tangentially, the main tube segment defining a tube axis, an input axis of the swirl chamber not being parallel to the tube axis.

8. The assembly of claim 1 , wherein an input of the main tube segment receiving a steam/hydrocarbon mixture from the swirl chamber is at an end of the main tube segment.

9. A method comprising:

reforming hydrocarbon fuel using at least one vortex tube;

the reforming including removing Hydrogen from Carbon-based constituents in molecules of the hydrocarbon fuel;

separating the Hydrogen from the Carbon-based constituents using the vortex tube to render a Hydrogen stream substantially free of Carbon; and

providing the Hydrogen stream to a hydrogen receiver, wherein the vortex tube comprises:

a catalytic constituent inside the vortex tube;

a swirl chamber, the inlet of the vortex tube being into the swirl chamber, the vortex tube comprising a main tube segment communicating with the swirl chamber and having a Carbon outlet different from the hydrogen outlet, the inlet being between the Hydrogen outlet and the Carbon outlet;

the hydrocarbon fuel being received tangentially into the main tube segment in a steam/hydrocarbon mixture from a mixing reservoir in fluid communication with a steam reservoir and a hydrocarbon fuel reservoir;

the vortex tube being configured to generate hydrogen by reforming the hydrocarbon in the steam/hydrocarbon mixture.

10. The method of claim 9 , comprising reforming exhaust from an engine using the vortex tube, the engine receiving the Hydrocarbon stream.

11. The method of claim 10 , comprising providing the Carbon-based constituents to the engine.

12. The method of claim 10 , wherein the engine is a diesel engine.

13. The method of claim 9 , wherein the main tube segment defines a tube axis, an input axis of the swirl chamber not being parallel to the tube axis.

14. The method of claim 9 wherein an input of the main tube segment receiving the steam/hydrocarbon mixture from the swirl chamber is at an end of the main tube segment.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2016
From: HOTTO, ROBERT
To: ENERGYIELD LLC (75%); ROGITZ (25%), JOHN L.
Reel/Frame 038240/0008 →
Continuity (1)
Related Publication 20170279141A1 · Sep 28, 2017