IP Library Granted Patent US 9,875,891
Granted Patent B2
US 9,875,891 · App. 15/399,637 · Granted Jan 23, 2018

Selective inhibition in atomic layer deposition of silicon-containing films

Inventors: Jon Henri (West Linn, OR); Dennis M. Hausmann (Lake Oswego, OR); Bart J. van Schravendijk (Palo Alto, CA); Shane Tang (West Linn, OR); Karl F. Leeser (West Linn, OR)
Assignee: Lam Research Corporation
H01L21/0228C23C16/45542C23C16/45544C23C16/50C23C16/52H01L21/0217H01L21/0262H01L21/02164H01L21/02211H01L21/02274H01L21/02532H01L21/02592H01L21/02595
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Quick Facts
Patent No.
US 9,875,891
App. No.
15/399,637
Granted
Jan 23, 2018
Kind
B2
Abstract

Methods of selectively inhibiting deposition of silicon-containing films deposited by atomic layer deposition are provided. Selective inhibition involves exposure of an adsorbed layer of a silicon-containing precursor to a hydrogen-containing inhibitor, and in some instances, prior to exposure of the adsorbed layer to a second reactant. Exposure to a hydrogen-containing inhibitor may be performed with a plasma, and methods are suitable for selective inhibition in thermal or plasma enhanced atomic layer deposition of silicon-containing films.

Claims (22)

1. A method comprising:

exposing a substrate having a feature thereon to an inhibitor such that the inhibitor is selectively adsorbed to sites at a top of the feature; and

performing one or more deposition cycles to deposit material in the feature.

2. The method of claim 1 , further comprising repeating the inhibition and deposition operations one or more times.

3. The method of claim 1 , wherein the feature is exposed to the inhibitor prior to performing the deposition cycles.

4. The method of claim 1 , wherein the feature is exposed to the inhibitor after an adsorbed layer is formed on the substrate during a deposition cycle.

5. The method of claim 1 , further comprising exposing the substrate to a reactant that reacts with the inhibitor.

6. The method of claim 5 , wherein exposing the substrate to a reactant comprises exposing the substrate to a plasma.

7. The method of claim 1 , wherein the inhibitor is selected from the group consisting of ammonia, hydrogen, and combinations thereof.

8. The method of claim 1 , wherein the inhibitor is selectively adsorbed at the top about 10% of the feature.

9. A method comprising:

performing a deposition cycle comprising:

exposing a substrate having a feature thereon to an inhibitor to form an inhibitor ambient such that the inhibitor is selectively adsorbed to sites at a top of the feature;

exposing the substrate to a first precursor to form a first precursor ambient;

exposing the substrate to a second reactant to form a second reactant ambient; and

repeating the deposition cycle one or more times to deposit material in the feature.

10. The method of claim 9 , wherein the inhibitor is selected from the group consisting of ammonia, hydrogen, and combinations thereof.

11. The method of claim 9 , wherein the second reactant is selected from the group consisting of nitrogen, nitrogen-containing gases, and oxygen-containing gases.

12. The method of claim 9 , further comprising removing the inhibitor ambient after exposing the substrate to the inhibitor.

13. The method of claim 9 , further comprising removing the first precursor ambient after exposing the substrate to the first precursor.

14. The method of claim 9 , further comprising removing the second reactant ambient after exposing the substrate to the second reactant.

15. The method of claim 9 , wherein the material deposited is a silicon-containing material.

Continuity (2)
Division 14552011 · Nov 24, 2014
Related Publication 20170117134A1 · Apr 27, 2017