Method for dressing a honing tool and method for honing a toothed wheel
A method for dressing a honing tool using a dressing tool which during the dressing operation rolls at an axial intersection angle with the honing tool. The teeth thereof which move into engagement with the teeth of the dressing tool each have an upper face which is to be dressed and tooth flanks which are also to be dressed.
1. A method for dressing a honing tool for the fine machining of the teeth of a toothed wheel, comprising: applying a dressing tool such that, during a dressing operation with the honing tool to be dressed, the dressing tool continuously rolls at an axial intersection angle so that teeth which are formed on the dressing tool move into engagement with teeth which are formed on the honing tool, each of the teeth formed on honing tool having an upper face to be dressed and tooth flanks which are also to be dressed, wherein in at least one positioning of the dressing tool both the upper faces and the tooth flanks of the honing tool are processed, and wherein using tooth base rounded portions which are provided on the teeth of the dressing tool, step-free transitions from the tooth flanks to the upper faces are modelled on the honing tool.
2. The method according to claim 1 , wherein the honing tool is an internally toothed honing ring.
3. The method according to claim 1 , wherein the honing tool is an externally toothed cylinder wheel.
4. The method according to claim 1 , wherein a geometry of the tooth base rounded portions of the teeth of the dressing tool corresponds to a desired geometry of the teeth of the toothed wheel which is to be processed with the honing tool in each case, in the completely processed state.
5. The method according to claim 4 , wherein an entire geometry of the teeth of the dressing tool corresponds to the desired geometry of the teeth of the toothed wheel which is to be processed with the honing tool, in the completely processed state.
6. The method according to claim 4 , wherein the desired geometry of the teeth of the honing tool is produced by an adjustment of the relative position of the dressing tool and honing tool which is to be dressed, which adjustment is carried out during the dressing processing operation.
7. The method according to claim 6 , wherein as a result of the adjustment of the relative position, toothing modifications which are to be modelled on the toothed wheel which is to be processed by the honing tool are introduced into the teeth of the honing tool.
8. The method according to claim 1 , wherein the dressing tool and the honing tool are toothed in an oblique manner.
9. The method according to claim 1 , wherein the width of the teeth of the dressing tool is smaller than the width of the teeth of the honing tool to such an extent that the dressing tool has to be moved to pass over the width of the teeth of the honing tool which is to be dressed by a length in the longitudinal direction of a tooth gap which is formed between two teeth of the honing tool and which corresponds to a multiple of the width of the teeth of the dressing tool.
10. The method according to claim 9 , wherein the width of the teeth of the dressing tool corresponds to a maximum of a fifth of the width of the teeth of the honing tool which is to be dressed.
11. The method according to claim 10 , wherein the teeth of the dressing tool are constructed in the region of the faces thereof which come into contact with the honing tool in the manner of a knife blade.
12. The method according to claim 1 , wherein the axial intersection angle is from 3° to 25°.
13. The method according to claim 1 , wherein at least two mutually facing tooth flanks of two teeth of the honing tool which are arranged adjacent to each other are in contact with a tooth of the dressing tool at the same time in at least one rolling position.
14. A method for honing a toothed wheel, comprising: applying a honing tool such that, during a honing operation, the honing tool continuously rolls at an axial intersection angle with the toothed wheel to be honed so that teeth of the honing tool move into engagement with teeth of the toothed wheel, wherein the honing tool is dressed using the method according to claim 1 , so that between the upper faces and the tooth flanks of the honing tool step-free transitions are formed, in that, in at least one positioning of the honing tool, both the upper faces and the tooth flanks of the honing tool process the toothing which is to be honed, and in that, with the tooth flanks and the upper faces of the honing tool, tooth base rounded portions are modelled on the teeth of the toothed wheel.
15. The method according to claim 14 , wherein the tooth base regions formed between adjacent teeth of the toothed wheel are completely processed with the honing tool so that the tooth base regions of the toothed wheel provided between two teeth each have a continuously extending path which merges in a step-free manner into the adjacent tooth flanks of the adjacent teeth in each case.