Method and system for filling a gas cylinder
A charge station is provided for filling a gas cylinder with gas. The charge station includes a gas output port configured to be fluidly connected to a supply of gas. The gas output port is configured to be fluidly connected to the gas cylinder for filling the gas cylinder with gas from the supply of gas. The charge station also includes a control system operatively connected to the gas output such that the control system is configured to control filling of the gas cylinder, and a radio frequency identification (RFID) reader operatively connected to the control system, the RFID reader configured to read data from an RFID tag on the gas cylinder.
1. A charge station for filling a gas cylinder with gas, said charge station comprising:
a gas output port configured to be fluidly connected to a supply of gas, the gas output port configured to be fluidly connected to the gas cylinder for filling the gas cylinder with gas from the supply of gas;
a control system operatively connected to the gas output such that the control system is configured to control filling of the gas cylinder; and
a radio frequency identification (RFID) reader operatively connected to the control system, the RFID reader configured to read data from an RFID tag on the gas cylinder including a hydrostatic test date of the gas cylinder, an end of life date of the gas cylinder and an operating pressure of the gas cylinder, wherein:
the control system includes a processor and a memory configured to cause the control system to enable a flow of gas from the output port to the gas cylinder for filling the gas cylinder based on data consisting of data read from the RFID tag and from data stored in the memory of the control system, the control system further configured to, prior to enabling the flow of gas for filling the gas cylinder, use the data read from the RFID tag to determine whether or not at least one condition of the following conditions is satisfied:
(a) end of life date of the first gas cylinder has expired,
(b) the hydrostatic test date of the first gas cylinder has expired, or
(c) the operating pressure of the first gas cylinder is not equal to the fill pressure setting of the charge station, and
display a warning and/or prevent the gas cylinder being filled based upon the following sequence:
upon a determination that a first one of said conditions (a), (b) or (c) is met, and
if the first one of said conditions (a), (b) or (c) is not met, upon a determination that a second one of said conditions (a), (b) or (c) is met, and
if the first and the second one of said conditions (a), (b) or (c) are not met, upon a determination that a third one of said conditions (a), (b) or (c) is met.
2. The charge station according to claim 1 , further comprising a data collection system operatively connected to the RFID reader to receive data read from the RFID tag on the gas cylinder, the data collection system being operatively connected to the control system such that the data collection system is configured to at least one of send data read from the RFID tag to the control system and control filling of the gas cylinder based at least in part on data received from the RFID reader.
3. The charge station according to claim 1 , further comprising a data collection system operatively connected to the RFID reader to receive data read from the RFID tag on the gas cylinder, wherein at least one of the data collection system and the control system is configured to store at least one of data read from the RFID tag by the RFID reader, data related to the gas cylinder, and data related to the charge station.
4. The charge station according to claim 1 , wherein the RFID reader is configured to read from the RFID tag at least one of a serial number of the gas cylinder, a manufactured date of the gas cylinder, a type of the gas cylinder, an early warning of upcoming cylinder obsolescence of the gas cylinder, an upcoming hydrostatic test requirement of the gas cylinder, frequency of usage of the gas cylinder, a utilization of the gas cylinder, justification for additional equipment related to at least one of the gas cylinder and the charge station, a location of the gas cylinder, a filling date of the gas cylinder, an identification of the charge station, a location of the charge station, a current date, a current time, ambient air sample data, and an identification of an operator.
5. The charge station according to claim 1 , wherein at least one of the following is true:
the RFID reader comprises a hand-held RFID reader; or
the RFID reader is fixedly mounted on the charge station.
6. The charge station according to claim 1 , wherein the charge station comprises the supply of gas.
7. The charge station according to claim 1 , wherein the charge station includes at least two cylinder docks, each dock configured to accommodate a single gas cylinder.
8. The charge station according to claim 7 , wherein the processor and the memory cause the control system to:
read data from an additional RFID tag on an additional gas cylinder, said data including at least one of a hydrostatic test date of the additional gas cylinder, an end of life date of the additional gas cylinder and an operating pressure of the additional gas cylinder,
enable a flow of gas to the additional gas cylinder based on data consisting of data read from the additional RFID tag and from data stored in the memory of the control system, and
determine whether or not at least one condition of the end of life date of the additional gas cylinder has expired, the hydrostatic test date of the additional gas cylinder has expired of the operating pressure of the additional gas cylinder is not equal to the fill pressure setting of the charge station, and upon a determination that at least one of said conditions is met, display a warning and/or prevent the additional gas cylinder being filled.
9. A method for filling one or more gas cylinders with gas using a charge station, said method comprising:
loading a first gas cylinder into a first cylinder dock of the charge station, the first gas cylinder including a first radio frequency identification (RFID) tag, the first RFID tag having stored thereon at least a hydrostatic test date of the first gas cylinder, an end of life date of the first gas cylinder and an operating pressure of the first gas cylinder;
reading data from the first RFID tag, said data including the hydrostatic test date of the first gas cylinder, an end of life date of the first gas cylinder and an operating pressure of the first gas cylinder; and
filling the first gas cylinder with gas based on data consisting of data read from the first RFID tag and from data stored in a memory of the charge station, said method comprising:
prior to filling the first gas cylinder, using the data read from the first RFID tag to determine whether or not at least one condition of the following conditions is satisfied:
(a) end of life date of the first gas cylinder has expired,
(b) the hydrostatic test date of the first gas cylinder has expired, or
(c) the operating pressure of the first gas cylinder is not equal to the fill pressure setting of the charge station, and
displaying a warning and/or preventing the first gas cylinder being filled based upon the following sequence:
upon a determination that a first one of said conditions (a), (b) or (c) is met, and if the first one of said conditions (a), (b) or (c) is not met, upon a determination that a second one of said conditions (a), (b) or (c) is met, and if the first and the second one of said conditions (a), (b) or (c) are not met, upon a determination that a third one of said conditions (a), (b) or (c) is met.
10. The method according to claim 9 , wherein filling the first gas cylinder with gas comprises automatically filling the first gas cylinder using a processor.
11. The method according to claim 9 , further comprising storing at least one of data read from the first RFID tag by the RFID reader, data related to the first gas cylinder, and data related to the charge station.
12. The method according to claim 9 , wherein reading data from the first RFID tag comprises reading at least one of a serial number of the first gas cylinder, a manufactured date of the first gas cylinder, a type of the first gas cylinder, an early warning of upcoming cylinder obsolescence of the first gas cylinder, an upcoming hydrostatic test requirement of the first gas cylinder, frequency of usage of the first gas cylinder, a utilization of the first gas cylinder, justification for additional equipment related to at least one of the first gas cylinder and the filling system, a location of the first gas cylinder, a filling date of the first gas cylinder, an identification of the charge station, a location of the charge station, a current date, a current time, ambient air sample data, and an identification of an operator.
13. The method according to claim 9 , wherein upon determining that the end of life date of the first gas cylinder has expired, the method further comprises using a processor of the charge station to automatically perform at least one of the following: display a warning that the first gas cylinder end of life date has expired, display a warning that the first gas cylinder should not be filled by the charge station, display a warning that the first gas cylinder should be removed from service, or prevent the first gas cylinder from being filled with gas by the charge station.
14. The method according to claim 9 , wherein upon determining that the hydrostatic test date of the first gas cylinder has expired, the method further comprises using a processor of the charge station to automatically perform at least one of the following: display a warning that the first gas cylinder hydrostatic test date has expired, display a warning that the first gas cylinder should not be filled by the charge station, display a warning that the first gas cylinder should be removed from service, or prevent the first gas cylinder from being filled with gas by the charge station.
15. The method according to claim 9 , further comprising:
upon determining that the operating pressure of the first gas cylinder does not equal the fill pressure setting of the charge station, using a processor of the charge station to automatically perform at least one of the following: display a warning that the operating pressure of the first gas cylinder does not equal the fill pressure setting of the charge station, display a warning that the first gas cylinder should not be filled by the charge station, prevent the first gas cylinder from being filled with gas by the charge station, display an indication that the fill pressure setting of the charge station should be changed, or change the fill pressure setting of the charge station to equal the operating pressure of the first gas cylinder.
16. The method according to claim 9 , wherein the memory of the charge station is a component of a data collection system of the charge station and wherein said method comprises: subsequent to reading the data from the first RFID tag, transmitting the data to the data collection system using a wireless transmitter.
17. The method according to claim 9 , wherein upon a determination that the operating pressure of the first cylinder does not equal the fill pressure setting of the charge station, automatically changing the fill pressure setting of the charge station to be equal to the operating pressure of the first gas cylinder.
18. The method according to claim 9 , wherein the gas is one of air, oxygen, nitrox, tirmix, heliox, heliair, hydreliox, hydrox or neox.
19. The method according to claim 9 , wherein the charge station includes at least one RFID reader that is fixedly mounted on a housing of the charge station, and wherein loading the first gas cylinder into the first cylinder dock comprises orienting the first RFID tag prior to reading of the data from the first RFID tag.
20. The method according to claim 9 , wherein reading data from the first RFID tag comprises reading data from the first RFID tag using a handheld RFID reader.
21. The method according to claim 9 , wherein the first gas cylinder includes more than one RFID tags, and wherein said method comprises reading data from one or more RFID tags of the first gas cylinder.
22. The method according to claim 9 , further comprising:
loading a second gas cylinder into a second cylinder dock of the charge station, the second gas cylinder including a second radio frequency identification (RFID) tag, the second RFID tag having stored thereon at least a hydrostatic test date of the second gas cylinder, an end of life date of the second gas cylinder and an operating pressure of the second gas cylinder;
reading data from the second RFID tag, said data including the hydrostatic test date of the second gas cylinder, an end of life date of the second gas cylinder and an operating pressure of the second gas cylinder; and
filling the second gas cylinder with gas based on data consisting of data read from the second RFID tag and from data stored in a memory of the charge station, said method comprising:
prior to filling the second gas cylinder, using the data read from the RFID tag, using a processor of the charge station to determine whether or not at least one condition of the following conditions is satisfied:
(a) end of life date of the second gas cylinder has expired,
(b) the hydrostatic test date of the second gas cylinder has expired, or
(c) the operating pressure of the second gas cylinder is not equal to the fill pressure setting of the charge station, and
upon a determination that at least one of said conditions (a), (b) or (c) is met, displaying a warning and/or preventing the second gas cylinder being filled.