IP Library › Granted Patent US 9,893,622
Granted Patent B2
US 9,893,622 · App. 15/593,685 · Granted Feb 13, 2018

Multi-level step-up converter topologies, control and soft start systems and methods

Inventors: Serhii Mikhailovich Zhak (North Andover, MA); Mark Anthony Belch (Chandler, AZ); Brett A. Miwa (Wellesley, MA); David Harrington (North Chelmsford, MA); Jonathan King (Brookline, NH)
Assignee: Maxim Integrated Products, Inc.
H02M3/158H02M1/08H02M1/14H02M1/32H02M1/36H02M2001/0009
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Quick Facts
Patent No.
US 9,893,622
App. No.
15/593,685
Granted
Feb 13, 2018
Kind
B2
Abstract

A multi-level, step-up converter circuit includes an inductor including one terminal in communication with an input voltage supply. N transistor pairs are connected in series, where N is an integer greater than one. First and second transistors of a first pair of the N transistor pairs are connected together at a node. The node is in communication with another terminal of the inductor. Third and fourth transistors of a second pair of the N transistor pairs are connected to the first and second transistors, respectively. (N−1) capacitors have terminals connected between the N transistor pairs, respectively. An output capacitor has a terminal in communication with at least one transistor of the N transistor pair.

Claims (115)

1. A system comprising:

an inductor including a first terminal in communication with an input voltage supply of a step-up converter;

N transistor pairs connected in series, where N is an integer greater than two, wherein first and second transistors of a first pair of the N transistor pairs are connected to a node, wherein the node is in communication with a second terminal of the inductor, and wherein third and fourth transistors of a second pair of the N transistor pairs are connected to the first and second transistors, respectively;

(N−1) capacitors connected between the N transistor pairs, respectively;

an output capacitor in communication with at least one transistor of the N transistor pairs; and

a controller configured to charge the (N−1) capacitors to voltages that are ratios of an output voltage of the step-up converter, wherein the ratios increase monotonically from a lowest ratio on an inner capacitor of the (N−1) capacitors to a highest ratio on an outer capacitor of the (N−1) capacitors.

2. The system of claim 1 wherein the controller is configured to sequentially:

charge a first one of the (N−1) capacitors to 1/N of the output voltage;

charge a second one of the (N−1) capacitors to 2/N of the output voltage; and

charge an (N−1)th one of the (N−1) capacitors to (N−1)/N of the output voltage.

3. The system of claim 1 wherein the controller is configured to initially charge the (N−1) capacitors to the input voltage before charging the (N−1) capacitors to the voltages that are ratios of the output voltage.

4. The system of claim 1 wherein the controller is configured to charge the (N−1) capacitors to the voltages that are ratios of the output voltage before operation of the step-up converter begins.

5. The system of claim 1 wherein the controller is configured to charge an (N−1) th one of the (N−1) capacitors to (N−1)/N of the output voltage.

6. The system of claim 1 wherein controller is configured to:

sense the voltages across the (N−1) capacitors; and

adjust duty cycles of the N transistor pairs to maintain the ratios of the voltages.

7. The system of claim 1 wherein controller is configured to:

sense current supplied by the inductor; and

transition between switching modes of the N transistor pairs based on the current supplied by the inductor.

8. The system of claim 1 wherein when operating in a continuous conduction mode with a duty cycle less than 50%, the controller is configured to control states of the first, second, third, and fourth transistors sequentially or non-sequentially in:

a first switching mode in which the first and third transistors are closed and the second and fourth transistors are open;

a second switching mode in which the first and second transistors are closed and the third and fourth transistors are open;

a third switching mode in which the second and fourth transistors are closed and the first and third transistors are open; and

a fourth switching mode in which the first and second transistors are closed and the third and fourth transistors are open.

9. The system of claim 1 wherein when operating in a continuous conduction mode with a duty cycle less than 50%, the controller is configured to operate sequentially or non-sequentially in first, second, third, and fourth switching modes, and wherein:

during the first switching mode, current is supplied by at least one of the (N−1) capacitors to a load;

during the second switching mode, current is supplied by the inductor to the load;

during the third switching mode, at least one of the (N−1) capacitors is charged; and

during the fourth switching mode, current is supplied by the inductor to the load.

10. The system of claim 9 wherein the controller is configured to transition:

from the first switching mode to the second switching mode at D*T;

from the second switching mode to a third switching mode at T/2;

from the third switching mode to the fourth switching mode at (½+D)*T; and

from the fourth switching mode to the first switching mode at T, where T is a period and D is the duty cycle.

11. The system of claim 1 wherein when operating in a continuous conduction mode with a duty cycle greater than 50%, the controller is configured to control states of the first, second, third, and fourth transistors sequentially or non-sequentially in:

a first switching mode in which the first and third transistors are open and the second and fourth transistors are closed;

a second switching mode in which the second and third transistors are closed and the first and fourth transistors are open;

a third switching mode in which the first and third transistors are open and the second and fourth transistors are closed; and

a fourth switching mode in which the first and fourth transistors are closed and the second and third transistors are open.

12. The system of claim 1 wherein when operating in a continuous conduction mode with a duty cycle greater than 50%, the controller is configured to operate sequentially or non-sequentially in first, second, third, and fourth switching modes, and wherein:

during the first and third switching modes, current flows to ground;

during the second switching mode, current is supplied by at least one of the (N−1) capacitors to a load; and

during the fourth switching mode, at least one of the (N−1) capacitors is charged.

13. The system of claim 12 wherein the controller is configured to transition:

from the first switching mode to the second switching mode at (D−½)*T;

from the second switching mode to the third switching mode at T/2;

from the third switching mode to the fourth switching mode at D*T; and

from the fourth switching mode to the first switching mode at T, where T is a period and D is the duty cycle.

14. The system of claim 1 wherein when operating in a discontinuous conduction mode with a ratio of the output voltage of the step-up converter to the input voltage of the step-up converter being less than 50%, the controller is configured to control states of the first, second, third, and fourth transistors sequentially or non-sequentially in:

a first switching mode in which the second and third transistors are closed and the first and fourth transistors are open;

a second switching mode in which the first and third transistors are closed and the second and fourth transistors are open;

a third switching mode in which the second, third, and fourth transistors are open and the first transistor is open;

a fourth switching mode in which the first and fourth transistors are closed and the second and third transistors are open;

a fifth switching mode in which the first and third transistors are closed and the second and fourth transistors are open; and

a sixth switching mode in which the first, second, and fourth transistors are open and the third transistor is open.

15. The system of claim 1 wherein when operating in a discontinuous conduction mode with a ratio of the output voltage of the step-up converter to the input voltage of the step-up converter being less than 50%, the controller is configured to operate sequentially or non-sequentially in a first switching mode, a second switching mode, a third switching mode, a fourth switching mode, a fifth switching mode, and a sixth switching mode, and wherein:

during the first switching mode, current is supplied by at least one of the (N−1) capacitors to a load;

during the second switching mode, current is supplied by the inductor to the load;

during the third switching mode, current is not supplied to the load or the (N−1) capacitors;

during the fourth switching mode, at least one of the (N−1) capacitors is charged; and

during the fifth switching mode, current is supplied by the inductor to the load;

during the sixth switching mode, current is not supplied to the load or the (N−1) capacitors.

16. The system of claim 15 wherein the controller is configured to transition:

from the first switching mode to the second switching mode when current is equal to a predetermined current;

from the second switching mode to the third switching mode when current is zero;

from the third switching mode to the fourth switching mode at T/2;

from the fourth switching mode to the fifth switching mode when current is equal to a predetermined current;

from the fifth switching mode to the sixth switching mode when current is zero; and

from the sixth switching mode to the first switching mode at T, where T is a period.

17. The system of claim 1 wherein when operating in a discontinuous conduction mode with a ratio of the output voltage of the step-up converter to the input voltage of the step-up converter being greater than 50%, the controller is configured to control states of the first, second, third, and fourth transistors sequentially or non-sequentially in:

a first switching mode in which the first and third transistors are open and the second and fourth transistors are closed;

a second switching mode in which the second and third transistors are closed and the first and fourth transistors are open;

a third switching mode in which the first, third, and fourth transistors are open and the second transistor is closed;

a fourth switching mode in which the first and third transistors are open and the second and fourth transistors are closed;

a fifth switching mode in which the first and fourth transistors are closed and the second and third transistors are open; and

a sixth switching mode in which the first, second, and third transistors are open and the fourth transistor is closed.

18. The system of claim 1 wherein when operating in a discontinuous conduction mode with a ratio of the output voltage of the step-up converter to the input voltage of the step-up converter being greater than 50%, the controller is configured to operate sequentially or non-sequentially in a first switching mode, a second switching mode, a third switching mode, a fourth switching mode, a fifth switching mode, and a sixth switching mode, and wherein:

during the first and fourth switching modes, current flows to ground;

during the second switching mode, current is supplied by at least one of the (N−1) capacitors to a load;

during the fifth switching mode, at least one of the (N−1) capacitors is charged; and

during the third and sixth switching modes, current is not supplied to the load or the (N−1) capacitors.

19. The system of claim 18 wherein the controller is configured to transition:

from the first switching mode to the second switching mode when current is equal to a predetermined current;

from the second switching mode to the third switching mode when current is zero;

from the third switching mode to the fourth switching mode at T/2;

from the fourth switching mode to the fifth switching mode when current is equal to the predetermined current;

from the fifth switching mode to the sixth switching mode when current is zero; and

from the sixth switching mode to the first switching mode at T, where T is a period.

20. A method comprising:

receiving an input voltage at an inductor of a step-up converter, the step-up converter including N transistor pairs connected in series, where N is an integer greater than two, first and second transistors of a first pair of the N transistor pairs being connected to a node that is connected to the inductor, third and fourth transistors of a second pair of the N transistor pairs being respectively connected to the first and second transistors, (N−1) capacitors being connected between the N transistor pairs, and an output capacitor being connected to at least one transistor of the N transistor pairs; and

charging the (N−1) capacitors to voltages that are ratios of an output voltage of the step-up converter, wherein the ratios increase monotonically from a lowest ratio on an inner capacitor of the (N−1) capacitors to a highest ratio on an outer capacitor of the (N−1) capacitors.

21. The method of claim 20 further comprising sequentially:

charging a first one of the (N−1) capacitors to 1/N of the output voltage;

charging a second one of the (N−1) capacitors to 2/N of the output voltage; and

charging an (N−1) th one of the (N−1) capacitors to (N−1)/N of the output voltage.

22. The method of claim 20 further comprising initially charging the (N−1) capacitors to the input voltage before charging the (N−1) capacitors to the voltages that are ratios of the output voltage.

23. The method of claim 20 further comprising charging the (N−1) capacitors to the voltages that are ratios of the output voltage before beginning operation of the step-up converter.

24. The method of claim 20 further comprising charging an (N−1) th one of the (N−1) capacitors to (N−1)/N of the output voltage.

25. The method of claim 20 further comprising:

sensing the voltages across the (N−1) capacitors; and

adjusting duty cycles of the N transistor pairs to maintain the ratios of the voltages.

26. The method of claim 20 further comprising:

sensing current supplied by the inductor; and

transitioning between switching modes of the N transistor pairs based on the current supplied by the inductor.

27. A system comprising:

an inductor including a first terminal in communication with an input voltage supply of a step-up converter;

N transistor pairs connected in series, where N is an integer greater than one, wherein first and second transistors of a first pair of the N transistor pairs are connected to a node, wherein the node is in communication with a second terminal of the inductor, and wherein third and fourth transistors of a second pair of the N transistor pairs are connected to the first and second transistors, respectively;

(N−1) capacitors connected between the N transistor pairs, respectively;

an output capacitor in communication with at least one transistor of the N transistor pairs; and

a controller configured to

generate a first signal when the N transistor pairs are ready to switch;

charge the (N−1) capacitors to the input voltage;

generate a second signal charging the (N−1) capacitors is complete; and

sequentially charge the (N−1) capacitors to (N−1) fractions of an output voltage of the step-up converter in response to the first signal and the second signal.

28. The system of claim 27 wherein the controller is configured to charge an (N−1) th one of the (N−1) capacitors to (N−1)/N of the output voltage.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2017
From: ZHAK, SERHII MIKHAILOVICH; BELCH, MARK ANTHONY; MIWA, BRETT A.; HARRINGTON, DAVID; KING, JONATHAN
To: MAXIM INTEGRATED PRODUCTS, INC.
Reel/Frame 042354/0459 →
Continuity (3)
Continuation 14212062 · Mar 14, 2014
Provisional Application 61787557 · Mar 15, 2013
Related Publication 20170250607A1 · Aug 31, 2017