IP Library › Granted Patent US 9,902,022
Granted Patent B2
US 9,902,022 · App. 15/128,231 · Granted Feb 27, 2018

Flux and solder paste

Inventors: Masashi Uehata (Osaka, JP); Yasuyuki Yamagawa (Osaka, JP); Kazuya Kitazawa (Saitama, JP); Yoshinori Takagi (Saitama, JP)
Assignee: Senju Metal Industry Co., Ltd.
B23K35/362B23K35/025B23K35/262B23K35/264B23K35/36B23K35/3613C22C13/00
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Quick Facts
Patent No.
US 9,902,022
App. No.
15/128,231
Granted
Feb 27, 2018
Kind
B2
Abstract

Provided is a flux which can remove metal oxides to improve solder wettability and can fix the object to be soldered with flux residue. The flux contains thermosetting resin, and long-chain dibasic acid mixture including one or more species of first long-chain dibasic acid having an alkyl group in a side chain, the first long-chain dibasic acid being added as a hardening agent for hardening the thermosetting resin and an activator, and second long-chain dibasic acid having an alkyl group and an alkoxycarbonyl group in a side chain and having carbon number of 8 or more in a main chain between the carboxyl groups at opposite terminals. It is preferable that content of the thermosetting resin is 30% through 70% and content of the long-chain dibasic acid mixture is 20% through 60%.

Claims (22)

1. A flux comprising:

thermosetting resin; and

long-chain dibasic acid mixture being added as a hardening agent for hardening the thermosetting resin and an activator;

wherein the long-chain dibasic acid mixture is mixture of the long-chain dibasic acid mixture of compounds having following compositions (1), (2), (3) and (4); and

wherein proportion of whole of the mixture is sset to be 100 mass %, the proportion of the long-chain dibasic acid shown in compositions (1) through (4) is as follows:

(1) 2-methyl nonanedioic acid of 30 mass % through 60 mass %;

(2) 4-(methoxycarbonyl)- 2,4-dimethyl undecanedioic acid of 8 mass % through 20 mass %;

(3) 4,6-bis(methoxycarbonyl)-2,4,6-trimethyl tridecanedioic acid of 8 mass % through 20 mass %; and

(4) 8,9-bis(methoxycarbonyl)-8,9-dimethyl hexadecanodioic acid of 15 mass % through 30 mass %.

2. The flux according to claim 1 characterized in that a solvent of 0.1 mass % through 40 mass % is added into the flux.

3. The flux according to claim 1 characterized in that content of the thermosetting resin in the flux is 30 mass % through 40 mass % and content of the long-chain dibasic acid mixture in the flux is 20 mass % through 60 mass %.

4. The flux according to claim 3 characterized in that a solvent of 0.1 mass % through 40 mass % is added into the flux.

5. A solder paste characterized in that in the solder paste, a flux and solder alloy powder are mixed, the flux containing:

thermosetting resin; and

long-chain dibasic acid mixture being added as a hardening agent for hardening the thermosetting resin and an activator;

wherein the long-chain dibasic acid mixture is mixture of the long-chain dibasic acid mixture of compounds having following compositions (1), (2), (3) and (4); and

when proportion of whole of the mixture is set to be 100 mass %, the proportion of the long-chain dibasic acid shown in the compositions (1) through (4) is as follows:

(1) 2-methyl nonanedioic acid of 30 mass % through 60 mass %;

(2) 4-(methoxycarbonyl)-2,4-dimethyl undecanedioic acid of 8 mass % through 20 mass %:

(3) 4,6-bis(methoxycarbonyl)-2,4,6-trimethyl tridecanedioic acid of 8 mass % through 20 mass %; and

(4) 8,9-bis(methoxycarbonyl)-8,9-dimethyl hexadecanodioic acid of 15 mass % through 30 mass %.

6. The solder paste according to claim 5 characterized in that content of the thermosetting resin in the flux is 30 mass % through 40 mass % and content of the long-chain dibasic acid mixture in the flux is 20 mass % through 60 mass %.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2017
From: UEHATA, MASASHI; YAMAGAWA, YASUYUKI; KITAZAWA, KAZUYA; TAKAGI, YOSHINORI
To: SENJU METAL INDUSTRY CO., LTD.
Reel/Frame 041440/0179 →
Priority Claims (1)
JP 2014-062417 · Mar 25, 2014 · national
Continuity (1)
Related Publication 20170190005A1 · Jul 6, 2017