IP Library Granted Patent US 9,911,956
Granted Patent B2
US 9,911,956 · App. 15/447,223 · Granted Mar 6, 2018

Polyolefin microporous film and method of producing same

Inventors: Takeshi Ishihara (Nasushlobara, JP); Koichi Kono (Nasushlobara, JP)
Assignee: Toray Industries, Inc.
H01M2/1653B29C47/0004B29C47/0021B29C47/0057C08J5/18H01M2/145B29K2023/0683B29K2105/0044B29K2105/041B29L2031/3468B29L2031/755C08J2323/06C08J2423/06C08J2423/12
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Quick Facts
Patent No.
US 9,911,956
App. No.
15/447,223
Granted
Mar 6, 2018
Kind
B2
Abstract

A polyolefin microporous membrane includes a polyethylene composition, and 0.5% or more but less than 5% by mass of polypropylene, wherein the polyethylene composition includes polyethylene having a mass average molecular weight of 2.5×10 5 to 5×10 5 and ultrahigh molecular weight polyethylene having a mass average molecular weight of 1×10 6 to 3×10 6 in an amount of more than 5% by mass and not more than 50% by mass based on 100% by mass of polyethylene composition and has a molecular weight distribution (Mw/Mn) of 5.0 to 300, and the polyolefin microporous membrane has an injection of electrolyte of 20 seconds or less and a uniform polypropylene distribution in at least one plane perpendicular to the thickness direction.

Claims (7)

1. A polyolefin microporous membrane comprising:

a polyethylene composition, and

0.5% by mass or more but less than 5% by mass of polypropylene based on the mass of the membrane and having a mass average molecular weight of more than 5×10 4 but less than 2.7×10 5 ,

wherein the polyethylene composition comprises polyethylene having a mass average molecular weight of 2.5×10 5 to 5×10 5 and ultrahigh molecular weight polyethylene having a mass average molecular weight of 1×10 6 to 3×10 6 in an amount of more than 7% by mass and not more than 50% by mass based on 100% by mass of polyethylene composition and has a molecular weight distribution (Mw/Mn) of 5.0 to 300, and

the polyolefin microporous membrane has an injection of electrolyte of 20 seconds or less and a uniform polypropylene distribution in at least one plane perpendicular to the thickness direction.

2. The polyolefin microporous membrane according to claim 1 , having a normalized PP/PE ratio whose average is 0.5 or more, whose standard deviation is 0.2 or less, and whose kurtosis is 1.0 or less, as measured by Raman spectroscopy in at least one plane perpendicular to the thickness direction.

3. The polyolefin microporous membrane according to claim 1 , wherein weight average molecular weight of polypropylene is more than 50,000, but less than 150,000.

Assignments (2)
MERGER Recorded Jul 21, 2017
From: TORAY BATTERY SEPARATOR FILM CO., LTD.
To: TORAY INDUSTRIES, INC.
Reel/Frame 043453/0721 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2017
From: ISHIHARA, TAKESHI; KONO, KOICHI
To: TORAY BATTERY SEPARATOR FILM CO., LTD.
Reel/Frame 041434/0251 →
Priority Claims (1)
JP 2011-287664 · Dec 28, 2011 · national
Continuity (2)
Division 14367342
Related Publication 20170179457A1 · Jun 22, 2017