Power conversion device
View Patent ↗A power conversion device in the form of a compressor drive constitutes a three channel power sharing transmission which allows power input and/or output from shafts on two of the channels along with hydraulic, electric or potentially pneumatic power input and/or output from the third channel. Varying the input and/or output of hydraulic, electric or pneumatic flow provides a continuously variable transmission function. Several embodiments of the power conversion device are described to drive a supercharger for an internal combustion engine providing a variable ratio coupling allowing effective use of a centrifugal type compressor across a broad range of operational engine speeds.
1. A power conversion device comprising:
first rotating drive shaft operable for receiving rotational motion from an external drive;
a hydraulic motor including a rotating motor assembly mounted on and rotating with said first rotating drive shaft;
a second rotating shaft comprising an output shaft of said hydraulic motor disposed concentrically with said first rotating drive shaft and said rotating motor assembly;
at least two rotary fluid couplings forming hydraulic supply and return channels of said hydraulic motor through a rotating interface with said first drive shaft; and
a hydraulic valve in fluid communication with at least one of said rotary fluid couplings,
wherein said hydraulic valve comprises a controllable hydraulic restrictor disposed between the two rotary fluid couplings of said hydraulic motor.
2. The power conversion device of claim 1 , further comprising: a relief valve in fluid communication with at least one rotary fluid coupling and controllably operable to limit pressure across said rotating fluid couplings.
3. A power conversion device comprising:
a first rotating drive shaft operable for receiving rotational motion from an external drive;
a hydraulic motor including a rotating motor assembly mounted on and rotating with said first rotating drive shaft;
a second rotating shaft comprising an output shaft of said hydraulic motor disposed concentrically with said first rotating drive shaft and said rotating motor assembly;
at least two rotary fluid couplings forming hydraulic supply and return channels of said hydraulic motor through a rotating interface with said first drive shaft;
a hydraulic pump mechanically coupled with said first shaft and in fluid communication with said hydraulic motor through said rotary fluid couplings;
a fluid reservoir; and
a hydraulic valve selectively directing pump output flow either to said hydraulic motor or said fluid reservoir.
4. A power conversion device comprising:
a first rotating drive shaft operable for receiving rotational motion from an external drive;
a hydraulic motor including a rotating motor assembly mounted on and rotating with said first rotating drive shaft;
a second rotating shaft comprising an output shaft of said hydraulic motor disposed concentrically with said first rotating drive shaft and said rotating motor assembly;
at least two rotary fluid couplings forming hydraulic supply and return channels of said hydraulic motor through a rotating interface with said first drive shaft;
a step up gearing mechanism coupled to the output shaft of said hydraulic motor; and
a centrifugal compressor coupled to said step up gearing mechanism.
5. The power conversion device of claim 4 , wherein said centrifugal compressor comprises a portion of an engine forced air induction system.
6. A power conversion device comprising:
a first rotating drive shaft operable for receiving rotational motion from an external drive;
a hydraulic motor including a rotating motor assembly mounted on and rotating with said first rotating drive shaft;
a second rotating shaft comprising an output shaft of said hydraulic motor disposed concentrically with said first rotating drive shaft and said rotating motor assembly; and
a first rotary fluid coupling forming hydraulic fluid supply channels for said hydraulic motor through a first rotating interface within said first drive shaft, and a second rotary fluid coupling forming hydraulic return channels for said hydraulic motor through a second rotating interface within said second rotating shaft.
7. A power conversion device comprising:
a first rotating drive shaft operable for receiving rotational motion from an external drive;
a hydraulic motor including a rotating motor assembly mounted on and rotating with said first rotating drive shaft;
a second rotating shaft comprising an output shaft of said hydraulic motor disposed concentrically with said first rotating drive shaft and said rotating motor assembly;
at least two rotary fluid couplings forming hydraulic supply and return channels of said hydraulic motor through a rotating interface with said first drive shaft;
a hydraulic pump mechanically coupled with said first shaft and in fluid communication with said hydraulic motor through said rotary fluid couplings; and
a plurality of hydraulic control valves in fluid communication with said hydraulic motor forming a control system operable to vary hydraulic flow within said hydraulic motor to:
i.) turn the second rotating shaft faster than the drive shaft via fluid supplied by said pump being directed into the hydraulic motor to add rotary motion relative to the input shaft;
ii.) rotate the second rotating output shaft at relatively the same speed as said drive shaft by the hydraulic motor remaining near rotation less via restricting the flow between the two rotary couplings; and
iii.) turn the second rotating output shaft in an opposite direction than the input drive shaft by a controlled restriction of flow between said rotary fluid couplings.