Irradiation and molding unit
The invention relates to an irradiation and molding unit which can be cooled for curing light-curable polymer compositions, a method for preparing cured polymer moldings or articles coated with cured polymers by using the irradiation and molding unit which can be cooled, as well as the use of such irradiation unit for preparing polymer moldings or polymer coated articles.
1. An irradiation and molding unit for curing light-curable polymer compositions comprising:
one or more UV light sources for irradiating at least one UV transparent layer having a thickness of at least 5 mm which is in contact with a light-curable polymer composition, and which is located between the UV light sources and the light curable polymer composition, wherein the transparent layer which is in contact with the light-curable polymer composition is made of polymethylmethacrylate, at least one mold for receiving the light-curable polymer composition, and at least one liquid layer which is located between the transparent layer and one or more UV light sources, wherein said liquid layer is not part of the UV light source or its housing, and said liquid layer is in contact with said transparent layer, wherein the UV light configured to cure the light curable polymer composition in the mold.
2. The irradiation and molding unit according to claim 1 , characterized in that the thickness of the liquid layer is between 0.01 mm to 50 mm.
3. The irradiation and molding unit according to claim 1 , characterized in that the liquid layer is located between, and in contact with, the transparent layer and a transparent covering layer.
4. The irradiation unit according to claim 1 , characterized in that the liquid layer is located between two transparent covering layers, which are located between the UV light sources and the transparent layer.
5. The irradiation and molding unit according to claim 1 , characterized in that the liquid of the liquid layer absorbs IR radiation.
6. The irradiation and molding unit according to claim 1 , characterized in that it comprises one or more injection channels for the light-curable polymer compositions.
7. The irradiation and molding unit according to claim 1 , characterized in that the UV light source is selected from the group consisting of UV-fluorescent lamps, high pressure mercury vapor lamps, UV arc lamps, metal halide lamps, xenon lamps, flash lamps, undoped mercury lamps, Fe-doped mercury lamps, gallium doped mercury lamps, and black light lamps.
8. The irradiation and molding unit according to claim 1 , characterized in that said transparent layer constitutes part of at least one of (a) the mold for receiving the light-curable polymer compositions and (b) one or more injection channels.
9. The irradiation and molding unit according to claim 1 , wherein the light-curable polymer compositions are light-curable silicone compositions.
10. The irradiation and molding unit according to claim 2 , characterized in that the liquid layer is in contact with said transparent layer.
11. The irradiation and molding unit according to claim 2 , characterized in that the liquid layer is located between, and in contact with, the transparent layer and a transparent covering layer.
12. The irradiation and molding unit according to claim 2 , characterized in that the liquid of the liquid layer absorbs IR radiation.
13. The irradiation and molding unit according to claim 2 , characterized in that it comprises one or more injection channels for the light-curable polymer compositions.
14. The irradiation and molding unit according to claim 2 , characterized in that the UV light source is selected from the group consisting of UV-fluorescent lamps, high pressure mercury vapor lamps, UV arc lamps, metal halide lamps, xenon lamps, flash lamps, undoped mercury lamps, Fe-doped mercury lamps, gallium doped mercury lamps, and black light lamps.
15. The irradiation and molding unit according to claim 1 , characterized in that the UV light source is selected from the group consisting of UV-fluorescent lamps, high pressure mercury vapor lamps, UV arc lamps, metal halide lamps, xenon lamps, flash lamps, undoped mercury lamps, Fe-doped mercury lamps, gallium doped mercury lamps, and black light lamps.