IP Library Granted Patent US 9,932,228
Granted Patent B2
US 9,932,228 · App. 14/928,733 · Granted Apr 3, 2018

Hybrid reforming system using carbon dioxide plasma and catalyst

Inventors: Yong Cheol Hong (Goyang-Si, KR); Dae Hyun Choi (Gunsan-Si, KR); Se Min Chun (Jeju-Si, KR)
Assignee: KOREA BASIC SCIENCE INSTITUTE
C01B3/38B01J19/088B01J19/126C01B3/342C01B3/384B01J2219/0869B01J2219/0871B01J2219/0875B01J2219/0883B01J2219/0892B01J2219/0894C01B2203/0238C01B2203/0811C01B2203/0844C01B2203/0861C01B2203/1241C01B2203/142
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Quick Facts
Patent No.
US 9,932,228
App. No.
14/928,733
Granted
Apr 3, 2018
Kind
B2
Abstract

The present invention provides a hybrid reforming system for producing syngas through a reforming reaction between carbon dioxide plasma and a hydrocarbon material, the system comprising: a carbon dioxide feeder ( 110 ) which feeds carbon dioxide; a hydrocarbon material feeder ( 120 ) which feeds the hydrocarbon material; a plasma reformer ( 200 ) which respectively receives carbon dioxide and the hydrocarbon material from the carbon dioxide feeder ( 110 ) and the hydrocarbon material feeder ( 120 ), and produces primary syngas through a reforming reaction while producing the carbon dioxide plasma using electromagnetic waves; a wet carbon-refining device ( 130 ) which is arranged at a gas exhaust end of the plasma reformer ( 200 ) and filters and refines carbon contained in the primary syngas; and a catalyst dry-reformer ( 140 ) which is arranged at a gas exhaust end of the wet carbon-refining device ( 130 ) and produces secondary syngas by making the refined syngas undergo a catalyst dry-reforming reaction.

Claims (23)

1. A hybrid reforming system for producing syngas through a reforming reaction between carbon dioxide plasma and a hydrocarbon material, the system comprising:

a carbon dioxide feeder ( 110 ) which feeds carbon dioxide;

a hydrocarbon material feeder ( 120 ) which feeds the hydrocarbon material;

a plasma reformer ( 200 ) which respectively receives the carbon dioxide and the hydrocarbon material from the carbon dioxide feeder ( 110 ) and the hydrocarbon material feeder ( 120 ), generates electromagnetic waves, produces carbon dioxide plasma (P) using the electromagnetic waves and the carbon dioxide from the carbon dioxide feeder, performs a dry reforming reaction to the hydrocarbon material from the hydrocarbon material feeder ( 120 ) with the carbon dioxide plasma (P), initiating to produce primary syngas from the hydrocarbon material fed from the hydrocarbon material feeder ( 120 ), the primary syngas including carbon monoxide and hydrogen;

a wet carbon-refining device ( 130 ) which is arranged at a gas exhaust end of the plasma reformer ( 200 ) and filters and refines carbon contained in the primary syngas providing a refined primary syngas; and

a catalyst dry-reformer ( 140 ) which is arranged at a gas exhaust end of the wet carbon-refining device ( 130 ), receives the refined primary syngas from the wet carbon-refining device ( 13 ), performs a catalyst dry reforming reaction to the refined primary syngas, and produces secondary syngas including carbon monoxide and hydrogen.

2. The hybrid reforming system according to claim 1 , wherein the plasma reformer ( 200 ) comprises:

an electromagnetic wave feeder ( 210 ) which generates the electromagnetic waves having a preset frequency;

a discharge tube ( 220 ) which produces the carbon dioxide plasma (P);

a supporter ( 230 ) which is mounted to a circumference of the discharge tube ( 220 ) and comprises a carbon dioxide inlet ( 231 ) for injecting carbon dioxide into the discharge tube ( 220 ) and a first hydrocarbon material inlet ( 232 ) for injecting the hydrocarbon material;

a nozzle ( 240 ) which comprises an outer tube ( 241 ) having a tubular shape opened upward and downward, placed above the supporter ( 230 ), provided with a second hydrocarbon material inlet ( 242 ) at an upper circumference thereof to inject the hydrocarbon material to undergo a reforming reaction with the carbon dioxide plasma (P), an inner tube ( 243 ) having a tubular shape opened upward and downward, and uprightly arranged inside the outer tube ( 241 ) to communicate with the discharge tube ( 220 ), and a preheating tube ( 244 ) formed in between the outer tube ( 241 ) and the inner tube ( 243 ) due to difference between an inner diameter of the outer tube ( 241 ) and an outer diameter of the inner tube ( 243 ), and having an upper end communicating with the second hydrocarbon material inlet ( 242 ) and a lower end formed with an inlet ( 245 ) communicating with an inside of the inner tube ( 243 ) wherein the hydrocarbon material injected by the second hydrocarbon material inlet ( 242 ) passes through the preheating tube ( 244 ) and is inputted into the inside of the inner tube ( 243 ) via the inlet ( 245 ).

3. The hybrid reforming system according to claim 2 , wherein the inner tube ( 243 ) is made of a thermally conductive material and heated by the carbon dioxide plasma (P) so that the hydrocarbon material passing through the preheating tube ( 244 ) can be preheated to have a predetermined temperature.

4. A hybrid reforming system for producing syngas through a reforming reaction between carbon dioxide plasma (P) and a hydrocarbon material, the system comprising:

a carbon dioxide feeder ( 310 ) which feeds carbon dioxide;

a hydrocarbon material feeder ( 320 ) which feeds the hydrocarbon material; and

a plasma-catalyst reformer ( 400 ) which has an integrated structure where a plasma reforming zone ( 410 ) and a catalyst reforming zone ( 420 ) are provided,

the system further comprising a wet carbon-refining device ( 330 ) which is arranged at a gas exhaust end of the plasma-catalyst reformer ( 400 )

wherein:

the plasma reforming zone ( 410 ) receives the carbon dioxide and the hydrocarbon material from carbon dioxide feeder ( 310 ) and the hydrocarbon material feeder ( 320 ), generates electromagnetic waves, produces carbon dioxide plasma (P) using the electromagnetic waves and the carbon dioxide from the carbon dioxide feeder ( 310 ), performs a dry reforming reaction to the hydrocarbon material from the hydrocarbon material feeder ( 320 ) with the carbon dioxide plasma (P), initiating to produce primary syngas from the hydrocarbon material fed from the hydrocarbon material feeder ( 320 ), the primary syngas including carbon monoxide and hydrogen;

the wet carbon-refining device ( 330 ) receives the primary syngas which is outputted out of the plasma-catalyst reformer ( 400 ), and filters and refines carbon contained in the primary syngas, and provides and injects a refined primary syngas to the catalyst reforming zone ( 420 ) of the plasma-catalyst reformer ( 400 ); and

the catalyst reforming zone ( 420 ) receives the refined primary syngas from the wet carbon-refining device ( 330 ), performs a catalyst dry reforming reaction to the refined primary syngas to produce secondary syngas including carbon monoxide and hydrogen.

5. The hybrid reforming system according to claim 4 , wherein the catalyst reforming zone ( 420 ) is in close contact with a wall of the plasma reforming zone ( 410 ) and heats a catalyst provided in the catalyst reforming zone ( 420 ) with heat transferred from the carbon dioxide plasma (P) produced in the plasma reforming zone ( 410 ).

6. The hybrid reforming system according to claim 2 , wherein the first hydrocarbon material inlet ( 232 ) is disposed below a bottom of the discharge tube ( 220 ), and the second hydrocarbon material inlet ( 242 ) is disposed above a top of the discharge tube ( 220 ).

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY POSTAL CODE PREVIOUSLY RECORDED ON REEL 055585 FRAME 0627. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 24, 2021
From: KOREA BASIC SCIENCE INSTITUTE
To: KOREA INSTITUTE OF FUSION ENERGY
Reel/Frame 055695/0192 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2021
From: KOREA BASIC SCIENCE INSTITUTE
To: KOREA INSTITUTE OF FUSION ENERGY
Reel/Frame 055585/0627 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 29, 2016
From: HONG, YONG CHEOL; CHOI, DAE HYUN; CHUN, SE MIN
To: KOREA BASIC SCIENCE INSTITUTE
Reel/Frame 037850/0315 →
Priority Claims (1)
KR 10-2014-0149958 · Oct 31, 2014 · national
Continuity (1)
Related Publication 20160121296A1 · May 5, 2016