IP Library › Granted Patent US 9,941,497
Granted Patent B2
US 9,941,497 · App. 14/389,503 · Granted Apr 10, 2018

Separator for secondary cell

Inventors: Yujiro Toyoda (Tokyo, JP); Tomokazu Sasaki (Tokyo, JP)
Assignee: ZEON CORPORATION
H01M2/145C09D5/028C09D7/1216H01M2/168H01M2/1653H01M2/1686H01M10/0525C08K3/22C08K2003/2217C08K2003/2227H01M10/052H01M10/0566H01M2220/30
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Quick Facts
Patent No.
US 9,941,497
App. No.
14/389,503
Granted
Apr 10, 2018
Kind
B2
Abstract

Provided are a secondary battery separator having good heat durability, high adhesion property with the electrode active material layer formed on the current collector, and good anti-blocking property, and a secondary battery having such a secondary battery separator. The secondary battery separator of the present invention includes an organic separator layer, a heat-durable layer formed adjacent to at least one surface of the organic separator layer, and an adhesive layer formed on the heat-durable layer, wherein the heat-durable layer contains non-conductive particles and a binder, and the adhesive layer contains a particulate polymer having a glass transition temperature (Tg) of 10 to 100° C.

Claims (12)

1. A secondary battery separator comprising an organic separator layer, a heat-durable layer formed adjacent to at least one surface of the organic separator layer, and an adhesive layer formed on the heat-durable layer, wherein

the heat-durable layer contains non-conductive particles and a binder,

the adhesive layer contains a particulate polymer having a glass transition temperature of 10 to 100° C.,

a content ratio of the particulate polymer in the adhesive layer is 60 to 100 wt %, and

the particulate polymer contains an ethylenically unsaturated carboxylic acid monomer unit, and a content ratio of the ethylenically unsaturated carboxylic acid monomer unit in the particulate polymer is 30 to 50 wt %.

2. The secondary battery separator according to claim 1 , wherein the particulate polymer contains a crosslinkable monomer unit, and the content ratio of the crosslinkable monomer unit in the particulate polymer is 0.1 to 2 wt %.

3. The secondary battery separator according to claim 1 , wherein the swelling ratio of the particulate polymer in a reference solution at 20° C. is 1.1 to 15 times, the reference solution being 1 mol/L LiPF 6 dissolved in a mixture solvent of ethylene carbonate (EC) and diethyl carbonate (DEC) which are mixed at a volume ratio of EC:DEC=1:2.

4. The secondary battery separator according to claim 1 , wherein a thickness of the adhesive layer is 0.1 μm to 5 μm.

5. A secondary battery comprising a positive electrode, a negative electrode, a separator and an electrolyte solution, wherein the separator is the secondary battery separator of claim 1 .

6. A method for producing the secondary battery separator according to claim 1 , comprising:

applying onto an organic separator layer a slurry for a heat-durable layer containing a non-conductive particles and a binder, and then drying the slurry, to form a heat-durable layer; and

applying onto the heat-durable layer a slurry for an adhesive layer containing a particulate polymer having a glass transition temperature of 10 to 100° C., and then drying the slurry, to form an adhesive layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2014
From: TOYODA, YUJIRO; SASAKI, TOMOKAZU
To: ZEON CORPORATION
Reel/Frame 033851/0135 →
Priority Claims (1)
JP 2012-086632 · Apr 5, 2012 · national
Continuity (1)
Related Publication 20150333308A1 · Nov 19, 2015