Apparatus and method for separation of hydrocarbons from hydrocarbon-containing produced water
The present invention relates to an apparatus for separation of hydrocarbons from hydrocarbon-containing produced water, comprising; a separator tank, at least one inlet tube ( 22, 27 ), at least one branch means ( 6 ) distributing the produced water stream, at least one outlet nozzle ( 7 ) and at least one guide vane ( 8.1 ) mounted under each outlet nozzle and leading water over the next outlet nozzle; at least one outlet ( 12 ) in the bottom of the tank for cleaned water and at least one outlet ( 9, 35, 36 ) rejecting rising gas with adherent oil droplets, at least one shroud ( 39 ) is arranged entirely or partly along the inside of at least one guide vane ( 8.1 ) in an angle of 30° to 150° related to the at least one guide vane ( 8.1 ). Further the invention relates to a process for separation of hydrocarbons from hydrocarbon-containing produced water.
1. An apparatus for separation of hydrocarbons from hydrocarbon-containing produced water, comprising;
a separator tank;
an inlet tube;
a branch means for distribution of the produced water
a distribution tube extending from the branch means and ending in a first outlet nozzle;
a guide vane mounted under the outlet nozzle to lead water over to a next outlet nozzle;
an outlet in the bottom of the tank for cleaned water;
an outlet for removal of rising gas with adherent oil droplets; and
a shroud fixed entirely or partly along the inside of the guide vane in an angle of 30° to 150° related to the guide vane.
2. The apparatus of claim 1 , wherein the shroud extends upwards from the guide vane in a distance corresponding to the width of the vane.
3. The apparatus of claim 1 , wherein the shroud is arranged on the inside of the guide vane in an angle of 50° to 120°.
4. The apparatus of claim 1 , wherein the shroud comprises an annular wall fixed to the guide vane.
5. The apparatus of claim 1 , wherein a plate separates the separator tank into two chambers.
6. The apparatus of claim 5 , wherein the apparatus further comprises a vortex breaker, and wherein a chamber encircles the inlet tube and comprises a branch means.
7. A method for separation of hydrocarbons from hydrocarbon-containing produced water in a pressure tank, comprising:
supplying the hydrocarbon-containing produced water and mixing the hydrocarbon-containing produced water with a gas-containing component;
feeding the gas-and-hydrocarbon-containing produced water mixture to an inlet tube in the centre of a tank;
distributing said mixture via a branch means tangentially along the tank wall via distribution tubes, each with a first outlet nozzle;
leading said mixture over to a next outlet nozzle by a guide vane mounted under each outlet nozzle and a shroud fixed to the guide vane in an angle of 30° to 150°;
allowing hydrocarbons and gas with adherent oil droplets to rise to an outlet from the tank;
discharging the hydrocarbons and gas with adherent oil droplets from said tank through the outlet; and
conveying cleaned water to an outlet in the bottom of the tank.
8. The method of claim 7 , further comprising:
recirculating at least a portion of the cleaned water into the tank.
9. The method of claim 8 , wherein the recirculating comprises:
mixing the at least a portion of cleaned water with another gas-containing component;
feeding the gas-and-at least a portion of clean water mixture to an annulus chamber that encircles the inlet tube; and
distributing the gas-and-at least portion of clean water mixture via a second branch means tangentially along the tank wall.
10. The method of claim 7 , further comprising:
adjusting a ratio within the gas-and-hydrocarbon-containing produced water mixture feed to the inlet tube.
11. The method of claim 7 , further comprising:
allowing the cleaned water to pass through packing materials within the tank;
discharging the cleaned water from the bottom of the tank.
12. An apparatus for separation of hydrocarbons from a hydrocarbon-containing produced water stream mixed with a gas-containing component, comprising;
a separator tank;
an inlet tube to receive the produced water stream in the tank;
a distribution tube with an outlet nozzle to distribute the produced water stream from the inlet tube;
a guide vane mounted under the outlet nozzle to receive and lead the produced water stream over to a next outlet nozzle;
a shroud positioned on an interior surface of the guide vane;
an outlet at the bottom of the tank to convey cleaned water out of the tank; and
an outlet at the top of the tank to convey rising gas with adherent oil droplets from the tank.
13. The apparatus of claim 12 , wherein the shroud is angled between about 30° to 150° with respect to an axis of the tank.
14. The apparatus of claim 12 , further comprising:
an annulus chamber formed about the inlet tube to receive a gas-and-clean water mixture in the tank; and
a second distribution tube to distribute the gas-and-clean water mixture from the annulus chamber.
15. The apparatus of claim 12 , wherein the outlet nozzle is positioned tangentially along a tank wall.
16. The apparatus of claim 12 , further comprising an adjustable nozzle means connected to the inlet tube.
17. The apparatus of claim 12 , further comprising packing materials positioned within the tank to filter cleaned water at the bottom of the tank.