IP Library › Granted Patent US 9,957,457
Granted Patent B2
US 9,957,457 · App. 15/151,673 · Granted May 1, 2018

Sliding member

Inventors: Hideki Iwata (Inuyama, JP); Yasushi Saito (Inuyama, JP)
Assignee: DAIDO METAL COMPANY LTD.
C10M103/04B22F3/11B22F3/24B32B3/10B32B3/18B32B5/145B32B5/16B32B5/30B32B15/043B32B15/08B32B15/16B32B15/18B32B27/281B32B27/285B32B27/286B32B27/288B32B27/32B32B27/34B32B27/38C21D1/18C21D9/40C22C19/058C22C38/00F16C33/206F16C33/208B32B2250/02B32B2250/04B32B2260/025B32B2260/046B32B2262/103B32B2262/105B32B2264/10B32B2264/105B32B2264/107B32B2307/50B32B2307/554B32B2307/714B32B2307/732B32B2307/746C10M2201/053C21D2211/001C21D2211/005C21D2211/009C22C2200/00F16C2202/10F16C2204/52F16C2204/60F16C2204/62F16C2208/00F16C2240/48F16C2240/60Y10T428/12042Y10T428/12063
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Quick Facts
Patent No.
US 9,957,457
App. No.
15/151,673
Granted
May 1, 2018
Kind
B2
Abstract

Provided is a sliding member comprising: a steel back metal layer; and a sliding layer including a porous sintered layer and a resin composition. The porous sintered layer includes Fe or Fe alloy granules and a Ni—P alloy part functioning as a binder for binding the Fe or Fe alloy granules with one another and/or for binding the Fe or Fe alloy granules with the steel back metal layer. The steel back metal layer is made of a carbon steel including 0.05 to 0.3 mass % of carbon, and includes: a non-austenite-containing portion having a structure of a ferrite phase and perlite formed in a central portion in a thickness direction of the steel back metal layer; and an austenite-containing portion having a structure of a ferrite phase, perlite and an austenite phase formed in a surface portion of the steel back metal layer facing the sliding layer.

Claims (29)

1. A sliding member comprising:

a steel back metal layer; and

a sliding layer on the steel back metal layer, the sliding layer including a porous sintered layer and a resin composition,

wherein the porous sintered layer includes a Ni—P alloy part and Fe or Fe alloy granules,

wherein the Ni—P alloy part functions as a binder for binding the Fe or Fe alloy granules with one another and/or for binding the Fe or Fe alloy granules with the steel back metal layer, and

wherein the steel back metal layer is made of a carbon steel including 0.05 to 0.3 mass % of carbon, and comprises:

a non-austenite-containing portion in a central portion of a thickness direction of the steel back metal layer, the non-austenite-containing portion having a structure of a ferrite phase and perlite formed; and

an austenite-containing portion in a surface portion of the steel back metal layer facing the sliding layer, the austenite-containing portion having a structure of a ferrite phase, perlite and an austenite phase.

2. The sliding member according to claim 1 , wherein Ni atoms of the Ni—P alloy part is diffused into the austenite-containing portion.

3. The sliding member according to claim 1 , wherein the austenite-containing portion has an average thickness of 1 to 30 μm.

4. The sliding member according to claim 1 , wherein a ratio of the austenite phase in the austenite-containing portion is 0.05 to 3 volume %.

5. The sliding member according to claim 1 , wherein the austenite phase in the austenite-containing portion has an average grain size of 0.5 to 5 μm.

6. The sliding member according to claim 1 , wherein a ratio of the perlite in the austenite-containing portion is at least 25% less than a ratio of the perlite in the non-austenite-containing part.

7. The sliding member according to claim 1 , wherein the Ni—P alloy part has a composition comprising:

9 to 13 mass % of P;

optionally one or more selected from 1 to 4 mass % of B, 1 to 12 mass % of Si, 1 to 12 mass % of Cr, 1 to 3 mass % of Fe, 0.5 to 5 mass % of Sn and 0.5 to 5 mass % of Cu; and

the balance of Ni and inevitable impurities.

8. The sliding member according to claim 1 , wherein a ratio of the Ni—P alloy part in the porous sintered layer is 5 to 40 parts by mass in relation to 100 parts by mass of the porous sintered layer.

9. The sliding member according to claim 1 , wherein the Fe or Fe alloy granules are made of a carbon steel including 0.3 to 1.3 mass % of carbon,

wherein the Fe or Fe alloy granules have

a structure of a ferrite phase, perlite and an austenite phase; or

a structure of a ferrite phase, a mixture of perlite and cementite, and an austenite phase, and

wherein the Fe or Fe alloy granules have a high austenite phase portion in a surface portion of the Fe or Fe alloy granules, the high austenite phase portion has a ratio of an austenite phase at least 20% higher than a ratio of an austenite phase in a central portion of the Fe or Fe alloy granules.

10. The sliding member according to claim 9 , wherein the Fe or Fe alloy granules have an average grain size of 45 to 180 μm.

11. The sliding member according to claim 9 , wherein Ni atoms of the Ni—P alloy part is diffused in a surface of the Fe or Fe alloy granules.

12. The sliding member according to claim 9 , wherein the high austenite phase portion has a thickness of 1 to 30 μm.

13. The sliding member according to claim 9 , wherein a ratio of the austenite phase in the high austenite phase portion is 0.05 to 3 volume %.

14. The sliding member according to claim 9 , wherein the austenite phase in the high austenite phase portion has an average grain size of 0.5 to 5 μm.

15. The sliding member according to claim 9 , wherein a ratio of the ferrite phase in the high austenite phase portion is at least 25% higher than a ratio of the ferrite phase in the central portion of the Fe or Fe alloy granules.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2016
From: IWATA, HIDEKI; SAITO, YASUSHI
To: DAIDO METAL COMPANY LTD.
Reel/Frame 038548/0079 →
Priority Claims (3)
JP 2015-099124 · May 14, 2015 · national
JP 2015-099125 · May 14, 2015 · national
JP 2015-132102 · Jun 30, 2015 · national
Continuity (1)
Related Publication 20160333932A1 · Nov 17, 2016