IP Library Granted Patent US 9,958,809
Granted Patent B2
US 9,958,809 · App. 15/196,443 · Granted May 1, 2018

Magnetic carrier

Inventors: Nobuyoshi Sugahara (Tokyo, JP); Yuto Onozaki (Saitama, JP); Hironori Minagawa (Moriya, JP); Wakashi Iida (Toride, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G15/0928G03G9/107G03G9/1133G03G9/1139G03G15/09
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Quick Facts
Patent No.
US 9,958,809
App. No.
15/196,443
Granted
May 1, 2018
Kind
B2
Abstract

A magnetic carrier according to the present invention includes a magnetic carrier core and a resin covering layer formed on a surface of the magnetic carrier core, wherein the resin covering layer contains a resin component and an inorganic fine particle, the inorganic fine particle contains an oxide of a typical metal element or a carbonate of a typical metal element, a moisture adsorption rate of the inorganic fine particle when allowed to stand in an environment of a temperature of 30° C. and a humidity of 80% for 72 hours is 25.0% by mass or less, an electrical conductivity of the inorganic fine particle is 2.0×10 −9 μS/m or more and 2.5×10 −5 μS/m or less, and a degree of crystallinity of the inorganic fine particle is 60% or less.

Claims (20)

1. A magnetic carrier comprising a magnetic carrier core and a resin covering layer formed on a surface of the magnetic carrier core, wherein

the resin covering layer contains a resin component and an inorganic fine particle, a content of the inorganic fine particle in the resin covering layer being 1.0 to 10.0 parts by mass based on 100 parts by mass of the resin component in the resin covering layer,

the inorganic fine particle is subjected to mechanochemical treatment,

the inorganic fine particle is a fine particle of at least one oxide selected from the group consisting of MgO and Al 2 O 3 ,

a moisture adsorption rate of the inorganic fine particle when allowed to stand in an environment of a temperature of 30° C. and a humidity of 80% for 72 hours is 25.0% by mass or less,

an electrical conductivity of the inorganic fine particle is 2.0×10 −9 to 2.5×10 −5 μS/m, and

a degree of crystallinity of the inorganic fine particle is 60% or less.

2. The magnetic carrier according to claim 1 , wherein a current value of the magnetic carrier during 500 V application is 2.0 to 100.0 μA.

3. A method for producing a magnetic carrier which comprises a magnetic carrier core and a resin covering layer formed on a surface of the magnetic carrier core, wherein

the resin covering layer contains a resin component and an inorganic fine particle, a content of the inorganic fine particle in the resin covering layer being 1.0 to 10.0 parts by mass based on 100 parts by mass of the resin component in the resin covering layer,

the inorganic fine particle is a fine particle of at least one oxide selected from the group consisting of MgO and Al 2 O 3 ,

the inorganic fine particle having a moisture adsorption rate of 25.0% by mass or less when allowed to stand in an environment of a temperature of 30° C. and a humidity of 80% for 72 hours, an electrical conductivity of 2.0×10 −9 to 2.5×10 −5 μS/m, and a degree of crystallinity of 60% or less,

the method comprising the steps of:

(a) providing a magnetic carrier core;

(b) providing an inorganic fine particle of at least one oxide selected from the group consisting of MgO and Al 2 O 3 , which has a crystallinity of 90% or more;

(c) subjecting the inorganic fine particles provided in step (b) to a mechanochemical treatment to form an inorganic fine particles having a crystallinity of 60% or less;

(d) providing a resin solution containing a resin component and the inorganic fine particles resulting from step (c); and

(e) coating a surface of the magnetic carrier core with the resin solution to form the resin covering layer.

4. The method for producing the magnetic carrier according to claim 3 , wherein step (c) includes treating the inorganic fine particles provided in step (b) by a planetary ball mill or vibrating mill.

5. The method for producing the magnetic carrier according to claim 3 , wherein step (c) further comprises a step of treating the inorganic fine particles having a crystallinity of 60% or less with a silane coupling agent.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2016
From: SUGAHARA, NOBUYOSHI; ONOZAKI, YUTO; MINAGAWA, HIRONORI; IIDA, WAKASHI
To: CANON KABUSHIKI KAISHA
Reel/Frame 039450/0883 →
Priority Claims (1)
JP 2015-050474 · Mar 13, 2015 · national
Continuity (2)
Continuation PCTJP2016001393 · Mar 11, 2016
Related Publication 20160306301A1 · Oct 20, 2016