Reconfigurable segmental contaminated emissions capture and collection system utilizing a fluidized bed apparatus with a method for tilting and/or agitation
A system for removing contaminants from emissions including a reverse venturi shaped fluidized bed device featuring a method for tilting and/or agitation. The system includes numerous component devices such as, but not limited to, an influent source, a fluidized bed device, a post filter device, and an effluent discharge, each of which are able to be isolated, integrated, bypassed, and/or reconfigured for application specific emissions requirements. The filter media is a mass of reactive material disposed within the fluidized bed which is in intimate contact with the emissions as they pass through the fluidized bed. The mass of reactive material contains an amalgam forming metal which chemically binds with the emissions that are passing through the system. Methods for removing contaminants from gaseous and non-gaseous emissions are also provided.
1. A fluidized bed apparatus for removing contaminants from emissions comprising:
a housing shaped as a reverse venturi, said housing including an entry portion for receiving the emissions at a pre-determined entry flow rate, an exit portion for expelling the emissions at a pre-determined exit flow rate, and an enlarged portion disposed between said entry portion and said exit portion of said housing for trapping the contaminants in the emissions;
said entry portion, said exit portion, and said enlarged portion of said housing being arranged in fluid communication with each other;
a mass of reactive material disposed within said enlarged portion of said housing;
said mass of reactive material having a reactive outer surface disposed in contact with the emissions;
said mass of reactive material containing an amalgam forming metal at said reactive outer surface that chemically binds at least some of the contaminants in the emissions that are passing through said enlarged portion of said housing to said reactive outer surface of said mass of reactive material; and
said housing mounted to a transportable platform that includes a tilting mechanism with a pivot point.
2. The fluidized bed apparatus as set forth in claim 1 wherein said tilting mechanism is configured to tilt said housing about said pivot point between a first tilt angle and a second tilt angle to define a total sweep angle of 96 degrees.
3. The fluidized bed apparatus as set forth in claim 1 wherein said housing is oriented at a gaseous emissions processing angle that is substantially zero degrees relative to said transportable platform.
4. The fluidized bed apparatus as set forth in claim 3 wherein said tilting mechanism is configured to oscillate said housing back and forth relative to said gaseous emissions processing angle between a first oscillation angle and a second oscillation angle to define an oscillation sweep angle for gaseous emissions of 5.5 degrees.
5. The fluidized bed apparatus as set forth in claim 4 wherein said first oscillation angle is angled 3 degrees from said gaseous emissions processing angle and said second oscillation angle is angled −2.5 degrees from said gaseous emissions processing angle to provide said oscillation sweep angle for gaseous emissions of 5.5 degrees.
6. The fluidized bed apparatus as set forth in claim 1 wherein said housing is oriented at a non-gaseous emissions processing angle that is substantially 90 degrees relative to said transportable platform.
7. The fluidized bed apparatus as set forth in claim 6 wherein said tilting mechanism is configured to oscillate said housing back and forth relative to said non-gaseous emissions processing angle between a first oscillation angle and a second oscillation angle to define an oscillation sweep angle for non-gaseous emissions of 7.5 degrees.
8. The fluidized bed apparatus as set forth in claim 1 wherein said housing is oriented at an aerated sludge emissions processing angle that is substantially 45 degrees relative to the transportable platform.
9. The fluidized bed apparatus as set forth in claim 8 wherein said tilting mechanism is configured to oscillate said housing back and forth relative to said aerated sludge emissions processing angle between a first oscillation angle and a second oscillation angle to define an oscillation sweep angle for aerated sludge emissions of 10 degrees.
10. The fluidized bed apparatus as set forth in claim 1 wherein said mass of reactive material is a sorbent comprised of a copper, zinc, tin, sulfide (CZTS) compound or an alloy of a copper, zinc, tin, sulfide (CZTS) compound.
11. The fluidized bed apparatus as set forth in claim 1 wherein agitation of the emissions in said housing is provided by oscillation sweep using said tilting mechanism.
12. The fluidized bed apparatus as set forth in claim 1 wherein said tilting mechanism is configured to rotate said housing in a clockwise and counter clockwise rotational direction.
13. The fluidized bed apparatus as set forth in claim 12 wherein said tilting mechanism is configured to rotate said housing back and forth between two radial positions to define a radial oscillation angle.
14. The fluidized bed apparatus as set forth in claim 1 wherein said housing includes a first pair of entry and an exit ports for gaseous emissions and a second pair of entry and exit ports for non-gaseous emissions.
15. An emissions control method for removing heavy metal contaminants from emissions, the method comprising the steps of:
routing the emissions through a treatment system comprised of a reverse venturi shaped fluidized bed apparatus containing a sorbent, the sorbent being a reactive material that chemically binds with the heavy metal contaminants carried in the emissions;
trapping the heavy metal contaminants in the reactive material contained in the reverse venturi shaped fluidized bed apparatus;
routing the emissions with the heavy metal contaminants removed away from the reverse venturi shaped fluidized bed apparatus; and
tilting the reverse venturi shaped fluidized bed apparatus about a pivot point between at least a gaseous emissions processing angle for treating gaseous emissions and a non-gaseous emissions processing angle for treating non-gaseous emissions.
16. The method as set forth in claim 15 wherein the reactive material forming the sorbent is selected from a copper, zinc, tin, sulfide (CZTS) compound or an alloy of a copper, zinc, tin, sulfide (CZTS) compound.
17. The method as set forth in claim 15 wherein the gaseous emissions processing angle is substantially zero degrees as measured from a horizontally extending plane that bisects the pivot point.
18. The method as set forth in claim 15 wherein the non-gaseous emissions processing angle is substantially 90 degrees as measured from a horizontally extending plane that bisects the pivot point.
19. The method as set forth in claim 15 further comprising the steps of:
discharging the sorbent from an outlet port provided in the reverse venturi shaped fluidized bed apparatus;
separating contaminates from the sorbent discharged from the outlet port to create a cleaned sorbent; and
disposing of the contaminates separated from the sorbent discharged from the outlet port.
20. The method as set forth in claim 19 further comprising the step of:
recycling the cleaned sorbent by injecting the cleaned sorbent into the reverse venturi shaped fluidized bed apparatus through a return port provided in the reverse venturi shaped fluidized bed apparatus.