Concentric vertical pipe heat exchanger for drain water heat recovery
View Patent ↗An outer plastic tube has water connections through the wall into an arcuate space defined by an O-ring spacer-gasket positioned between the wall and the perimeter margin of an inner cylinder rolled from a single-layer of sheet metal. A metal drainpipe with a removable bullet-shape at one end is forced through the cylinder to expand it and to thereby compress the gasket sealing the arcuate space. Thermal contact conductance is increased by the compressive force of water pressure. Water flow through the heat exchanger is both arcuate and turbulent to optimize heat transfer.
1. A heat exchanger for first and second fluids comprising:
a tubular housing having a continuous wall with an interior surface, circumferential margins at each end, a linear path between the margins, and at least two orifices between the margins;
a flexible compressible gasket having two straight central portions and two circular end portions; and where
the straight portions contact the path and the circular end portions contact the circumferential margins;
a thermally conductive sleeve having a longitudinal gap and an exterior perimeter margin contacting the gasket;
a thermally conductive drainpipe having end portions extending from the housing for connection into a supply of the first fluid; and where
the drainpipe is forced through the sleeve to expand the sleeve, compress the gasket, and thereby create a sealed arcuate conduit with orifices for the second fluid to flow through the conduit and exchange heat with the first fluid in the drainpipe.
2. The heat exchanger of claim 1 where the conduit has at least one flow compensator therein and perpendicular to the flow therethrough; and where the compensator has at least one feature designed to create arcuate flow in the second fluid.
3. An assembly for attachment to an existing in-use drainpipe through which a first fluid flows, the assembly comprising:
a thermally conductive arcuate sleeve designed to thermally contact at least a portion of a drainpipe;
the sleeve having an exterior surface with a perimeter margin;
a compressible gasket contacting the perimeter margin of the sleeve;
an arcuate outer housing having an interior perimeter margin contacting the gasket;
the housing having at least one inlet orifice and at least one outlet orifice located within the interior perimeter margin;
the at least one inlet orifice connected to a supply of a second fluid at a first temperature and the at least one outlet orifice connected to an appliance that uses the second fluid at a second temperature;
at least one clamp exterior to the housing to urge the assembly onto a drainpipe and thereby compress the gasket to seal the conduit and thereby create a heat exchanger for the first and second fluids.
4. The assembly of claim 3 and a second assembly of claim 3 both clamped onto a drainpipe.