Systems and methods for pressure tolerant energy systems
Systems and methods are disclosed herein for a pressure tolerant energy system. The pressure tolerant energy system may comprise a pressure tolerant cavity and an energy system enclosed in the pressure tolerant cavity configured to provide electrical power to the vehicle. The energy system may include one or more battery cells and a pressure tolerant, programmable management circuit. The pressure tolerant cavity may be filled with an electrically-inert liquid, such as mineral oil. In some embodiments, the electrically-inert liquid may be kept at a positive pressure relative to a pressure external to the pressure tolerant cavity. The energy system may further comprise a pressure venting system configured to maintain the pressure inside the pressure tolerant cavity within a range of pressures. The pressure tolerant cavity may be sealed to prevent water ingress.
1. A pressure tolerant battery system, the battery system comprising:
a pressure tolerant cavity;
a battery cell enclosure positioned within the pressure tolerant cavity;
a pressure compensator regulating a pressure of the pressure tolerant cavity;
a cell stack within the battery cell enclosure, wherein the cell stack has a positive terminal and a negative terminal;
a pressure tolerant fuse in series with the positive terminal; and
a battery manager board at one end of the cell stack, wherein the battery manager board provides a controllable dual disconnect at the positive terminal or the negative terminal,
wherein the pressure tolerant fuse and the battery manager board are both configured to prevent an over-current condition.
2. The pressure tolerant battery system of claim 1 , further comprising:
a housing configured to house the pressure tolerant fuse within the battery cell enclosure, and further configured to resist external hydrostatic pressure.
3. The pressure tolerant battery system of claim 2 , the housing further comprising:
a central section housing the pressure tolerant fuse;
at least one end cap and at least one o-ring seal, sealing the housing against liquids or gases; and
at least one spring, connecting the pressure tolerant fuse to the housing.
4. The pressure tolerant battery system of claim 3 , wherein the central section is made of rigid insulating material and the at least one end cap and the at least one spring are made of an electrically conductive material.
5. The pressure tolerant battery system of claim 3 , wherein the pressure tolerant cavity is sealed to prevent water ingress.
6. The pressure tolerant battery system of claim 3 , wherein the pressure tolerant cavity is resistant to pressure change.
7. The pressure tolerant battery system of claim 3 , wherein the pressure regulator regulates the internal pressure of the pressure tolerant cavity to a specified pressure.
8. The pressure tolerant battery system of claim 3 , wherein the pressure tolerant cavity is a hull of an autonomous underwater vehicle.
9. The pressure tolerant battery system of claim 8 , wherein the pressure compensator maintains a space inside the hull at a different pressure than an ambient pressure outside of the hull.
10. The pressure tolerant battery system of claim 1 , wherein the pressure of the pressure tolerant cavity is configured to resist compression from an ambient ocean pressure.
11. The pressure tolerant battery system of claim 1 , wherein the pressure of the pressure tolerant cavity is a positive pressure relative to a pressure external to the pressure tolerant cavity.