Smart Grouping control method for power converter switching noise management

1. A switching power converter controller, comprising:

a loop filter for filtering an error signal to produce a control voltage;

a loop control logic circuit configured to quantize a first function of a difference between the control voltage and a threshold voltage to determine an integer number of pulses for each pulse in a pulse train responsive to the control voltage being within a group mode control voltage range for a group pulse mode of operation and to determine a group period for the pulse train that is proportional to a product of a default group period and a second function of the difference, wherein the loop control logic circuit is further configured to command a power switch to cycle according to the integer number of pulses within the group period responsive to the control voltage being within the group mode control voltage range, wherein the group mode control voltage range is divided into a plurality of equal control voltage steps, and wherein the first function of the difference equals a ratio of the difference to the equal control voltage step, and wherein the loop control logic circuit is configured to quantize the first function by taking a nearest integer value of the first function.

2. The switching power converter controller of claim 1 , wherein the loop control logic circuit is further configured to command the power switch to cycle according to a pulse width modulation mode of operation responsive to the control voltage being greater than an upper limit for the group mode control voltage range.

3. The switching power converter controller of claim 2 , wherein each cycle of the power switch during the pulse width modulation mode of operation occurs according to a pulse width modulation (PWM) switching frequency, and wherein the loop control logic circuit is further configured to command the power switch to cycle according to the integer number of pulses at the PWM switching frequency.

4. The switching power converter controller of claim 1 , wherein the loop control logic circuit is further configured to cycle the power switch according to a pulse frequency mode of operation responsive to the control voltage being greater than an upper limit of the group mode control voltage range.

5. The switching power converter controller of claim 1 , wherein the loop control logic circuit is further configured to cycle the power switch according to a deep pulse frequency mode of operation responsive to the control voltage being less than a lower limit for the group mode control voltage range.

6. The switching power converter controller of claim 1 , further comprising:

a sensor configured to sense and digitize a feedback voltage to form a digital feedback voltage; and

a comparator configured to compare the digital feedback voltage to a digital reference voltage to form the error signal.

7. The switching power converter controller of claim 1 , wherein the second function equals a product of the default group period with a ratio of the integer number of pulses to the first function of the difference.

8. The switching power converter controller of claim 1 , wherein the switching power converter controller is a primary-side controller for a flyback converter.

9. A method, comprising:

processing a feedback voltage for a switching power converter to provide a control voltage; and

responsive to the control voltage being within a group mode control voltage range:

determining a value for a first function of a difference between the control voltage and a threshold voltage;

quantizing the value of the first function to determine an integer number of pulses for a pulse train;

adjusting a default group period responsive to a second function of the difference to provide an adjusted group period; and

cycling a power switch according to the integer number of pulses within the adjusted group period, wherein the first function of the difference equals a ratio of the difference to an increment of the group mode control voltage range, and wherein quantizing the value of the first function comprises taking a nearest integer value of the value of the first function.

10. The method of claim 9 , further comprising:

cycling the power switch according to a pulse width modulation mode of operation responsive to the control voltage being greater than an upper limit of the group mode control voltage range.

11. The method of claim 10 , wherein cycling the power switch according to the pulse width modulation mode of operation occurs according to a pulse width modulation (PWM) switching frequency, and cycling of the power switch according to the integer number of pulses occurs at the PWM switching frequency.

12. The method of claim 10 , further comprising:

cycling the power switch according to a pulse frequency modulation mode of operation responsive to the control voltage being greater than an upper limit of the group mode control voltage range.

13. The method of claim 9 , wherein the second function equals a product of the default group period with a ratio of the integer number of pulses and the first function of the difference.

14. The method of claim 9 , wherein the power switch is a power switch for a flyback converter.

15. The method of claim 14 , further comprising: sensing an auxiliary winding voltage through a voltage divider to form the feedback voltage.

16. The method of claim 15 , wherein processing the feedback voltage comprises comparing a digital version of the feedback voltage with a digital reference voltage to form a digital error signal and filtering the digital error signal to form the control voltage.

17. The method of claim 9 , further comprising:

cycling the power switch according to a deep pulse frequency mode of operation responsive to the control voltage being less than a lower limit for the group mode control voltage range.