Cables lift system for vertical pre-stressing
It is described an assembly for lifting pre-stressing cables for a pre-stressed concrete structure having ducts for pre-stressing cables, to be arranged on top of the concrete structure, comprising: (a) a rail 22 on which a hoist or pulley 30 is arranged, which has wheels, which allow hoist 30 to move along the rail 22 ; (b) a supporting structure 12 , attached to rail 22 ; (c) a plurality of columns 14 , which supports the supporting structure 12 of the rail 22 , arranged at a certain distance from the rail; and (d) an hoists 30 having a chain 34 which is inserted into the vertical ducts 52 for the pre-stressing cables of the concrete structure, and uploads the wires to the top of the structure.
1. An assembly for lifting pre-stressing cables for a pre-stressed concrete structure having ducts for pre-stressing cables, to be disposed on top of the concrete structure, comprising:
a rail ( 22 ), on which a hoist or pulley ( 30 ) is arranged which has wheels, that allow the hoist or pulley ( 30 ) to move along the rail ( 22 );
a support structure ( 12 ), attached to the rail ( 22 );
a plurality of columns ( 14 ), which supports the supporting structure ( 12 ) of the rail ( 22 ), arranged at a certain distance from the rail; and
the hoist or pulley ( 30 ) having a chain ( 34 ) which is inserted into vertical ducts ( 52 ) for the pre-stressing cables of the concrete structure, and uploads the cables to the top of the structure.
2. The assembly for lifting pre-stressing cables in accordance with claim 1 , further comprising a platform placed inside or outside of the concrete structure.
3. The assembly for lifting pre-stressing cables in accordance with claim 1 , wherein the concrete structure is selected from a pre-stressed concrete tower for a wind generator, a fireplace, a cooler of a nuclear reactor and a tank.
4. An assembly for lifting pre-stressing cables to be arranged on top of a pre-stressed concrete tower comprising pre-stress cable ducts and a nacelle flange ( 40 ), said flange including ducts ( 42 ) for pre-stress cables and holes ( 44 ) for installing a nacelle, wherein the assembly comprising:
a circular rail 22 , on which a hoist or pulley ( 30 ) is provided, which has wheels, which allow the hoist or pulley ( 30 ) to move along the rail ( 22 );
a support structure ( 12 ), attached to the rail ( 22 );
a plurality of columns ( 14 ), which supports the support structure ( 12 ) of the rail ( 22 ), arranged at a given distance from the circular rail; and
the hoist or pulley ( 30 ) having a chain ( 34 ) which is inserted into vertical ducts ( 52 ) for the pre-stressing cables of the concrete structure, and raises the pre-stressing cables to the top of the structure.
5. The assembly for lifting pre-stressing cables, in accordance with claim 4 , wherein the columns ( 14 ) are detachably coupled to a nacelle flange ( 40 ), by screws or bolts that are inserted in the holes ( 44 ) for nacelle and respective holes ( 18 ) arranged on a plate ( 17 ) attached to a lower end of the columns ( 14 ).
6. The assembly for lifting pre-stressing cables in accordance with claim 4 , wherein the support structure ( 12 ) consists of a plurality of beams arranged radially.
7. The assembly for lifting pre-stressing cables in accordance with claim 4 , wherein the support structure ( 12 ) consists of two concentric polygons of beams.
8. The assembly for lifting pre-stressing cables in accordance with claim 4 , wherein further comprising a platform placed inside the flange nacelle.
9. The assembly for lifting pre-stressing cables in accordance with claim 4 , wherein further comprising a platform with a guardrail or cage positioned outside the nacelle flange and attached to a mounting through strands.
10. A method for the vertical pre-stressing of concrete structures having a plurality of vertical ducts for pre-stressing cables, comprising:
a) providing a cable lifting assembly, in the upper portion of the concrete structure, comprising:
a circular rail ( 22 ), on which a hoist or pulley ( 30 ) is arranged, which has wheels, that enable the hoist or pulley ( 30 ) to move along the rail ( 22 );
a support structure ( 12 ), attached to the rail ( 22 );
a plurality of columns ( 14 ), which supports the support structure ( 12 ) of the rail ( 22 ), arranged at a certain distance from the rail; and
the hoist or pulley ( 30 ) having a chain ( 34 ) which is introduced in a vertical duct ( 52 ) for the pre-stressing cables of the concrete structure;
b) introducing the chain ( 34 ) in the vertical duct until the chain emerges at a lower end of the duct;
c) securing a pre-stressing cable to an end of the chain;
d) raising the pre-stressing cables through the hoist to the top of the structure;
e) anchoring and positioning a wedge at an upper end of the pre-stressing cable; and
f) post-tensioning the pre-stressing cable pulling a cable end on a lower side, and anchoring a lower end of the pre-stressing cable.
11. The method for the vertical pre-stressing of concrete structures according to claim 10 , wherein the cable lifting, assembly further comprises a platform placed inside or outside of the concrete structure.
12. The method for the vertical pre-stressing of concrete structures according to claim 10 , wherein the structure is a pre-stressed concrete tower for wind generators including a nacelle flange ( 40 ) which includes ducts ( 42 ) for pre-stressing cable and a ring of holes ( 44 ) for installing a nacelle.
13. The method for the vertical pre-stressing of concrete structures according to claim 12 , wherein the cable lifting assembly engages the ring of holes ( 44 ) of the flange nacelle.
14. The method for the vertical post-tensing of concrete structures according to claim 10 , wherein the concrete structure is selected from a chimney, a nuclear reactor coolant and/or a tank.