IP Library Granted Patent US 10,011,526
Granted Patent B2
US 10,011,526 · App. 15/543,636 · Granted Jul 3, 2018

Hydraulic binder and hydraulic composition comprising same

Inventors: Pascal Bost (Saint Quentin Fallavier, FR); Alexander Pisch (Saint Quentin Fallavier, FR); Ellis Gartner (Saint Quentin Fallavier, FR); Vincent Morin (Saint Quentin Fallavier, FR); Isabelle Dubois-Brugger (Saint Quentin Fallavier, FR)
Assignee: LAFARGE
C04B7/3453C04B28/025C04B28/04
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Quick Facts
Patent No.
US 10,011,526
App. No.
15/543,636
Granted
Jul 3, 2018
Kind
B2
Abstract

A hydraulic binder which includes a clinker with a specific shape, the clinker including as main phases, given as weight percentages relative to the total weight of the clinker: (i) 70 to 95% of a belite phase having a particle size such that the Dv50 ranges from 5 to 15 μm; (ii) 5 to 30% of a calcium aluminoferrite phase; and (iii) less than 5% of minor phases; the clinker having an Al 2 O 3 /Fe 2 O 3 weight ratio of less than 1.5; and the clinker including less than 5% of alite phase and less than 5% of calcium sulphoaluminate phase; and at least 0.5% dry weight of an activator made of calcium sulphate, as a weight percentage relative to the total weight of phases (i) to (iii).

Claims (25)

1. A hydraulic binder which comprises

a particulate-shaped clinker, the clinker comprising as main phases, in % expressed in mass relative to the total mass of the clinker:

(i) from 70 to 95% of a belite phase having a particle size such that Dv50 ranges

from 5 to 15 μm;

(ii) from 5 to 30% of a calcium alumino-ferrite phase; and

(iii) less than 5% of minor phases;

the clinker having an Al 2 O 3 /Fe 2 O 3 mass ratio lower than 1.5; and

the clinker comprising less than 5% of alite phase and less than 5% of calcium sulpho-alminate phase

and at least 0.5% dry mass of a calcium sulphate-based activator, in mass percent relative to the total mass of the phases (i) to (iii).

2. The hydraulic binder according to claim 1 , comprising a setting accelerator.

3. The hydraulic binder according to claim 1 , wherein the clinker comprises less than 5% of water-soluble alkaline salts.

4. The hydraulic binder according to claim 1 , wherein the clinker is prepared by a process which comprises:

decarbonating a raw mix having a particle size such that the maximum diameter is lower than 100 μm;

clinkering the decarbonated raw mix for 5 to 30 minutes at a temperature ranging from 1 150 to 1 400° C. of calcium, silicon, alumina, magnesium, iron sources and capable, by clinkering, of providing the belite phase and the calcium alumino-ferrite phase, to obtain the clinker comprising as main phases, in % expressed in mass relative to the total mass of the clinker:

(i) from 70 to 95% of said belite phase;

(ii) from 5 to 30% of said calcium alumino-ferrite phase; and

(iii) less than 5% of minor phases;

 the clinker having an Al 2 O 3 /Fe 2 O 3 mass ratio lower than 1.5; and

 the clinker comprising less than 5% of alite phase and less than 5% of calcium sulpho-alminate phase; and

cooling by quenching the clinker obtained.

5. The hydraulic binder according to claim 1 , comprising a Portland clinker.

6. A process for preparing a hydraulic binder according to claim 1 , which comprises a step of grinding the clinker and a step of adding calcium sulphate.

7. A hydraulic composition which comprises a hydraulic binder according to claims 1 and water.

8. A process for preparing a hydraulic composition according to claim 7 , comprising a step of mixing water and the hydraulic binder.

9. A shaped object for the construction field comprising a hydraulic composition according to claim 7 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2018
From: LAFARGEHOLCIM LTD
To: HOLCIM TECHNOLOGY LTD
Reel/Frame 047806/0548 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2018
From: LAFARGE
To: LAFARGEHOLCIM LTD
Reel/Frame 047634/0302 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2017
From: BOST, PASCAL; PISCH, ALEXANDER; GARTNER, ELLIS; MORIN, VINCENT; DUBOIS-BRUGGER, ISABELLE
To: LAFARGE
Reel/Frame 043861/0662 →
Priority Claims (1)
FR 15 50370 · Jan 16, 2015 · national
Continuity (1)
Related Publication 20170355641A1 · Dec 14, 2017