Manufacturing method for solar cell
View Patent ↗Provided is a method for manufacturing a solar cell with improved output characteristics. A hydrogen radical treatment, in which ions are not used, is performed on at least one of the first and second semiconductor layers ( 11, 13 ).
1. A manufacturing method for a plurality of solar cells, the method comprising:
first fixing a semiconductor substrate to a tray;
forming an amorphous silicon layer at least a part of which is doped with a dopant on the semiconductor substrate fixed to the tray;
after forming the amorphous silicon layer, irradiating the tray with hydrogen radicals without using ions and thereby irradiating the amorphous silicon layer formed on the semiconductor substrate that is fixed on the tray with the hydrogen radicals without using ions;
removing the semiconductor substrate having the irradiated amorphous silicon layer thereon from the tray after the irradiating;
forming a transparent conductive layer on the irradiated amorphous silicon layer on the semiconductor substrate that is removed from the tray, after removing the semiconductor substrate; and
second fixing, to the tray from which the semiconductor substrate is removed, a new semiconductor substrate,
wherein for each new semiconductor substrate, second fixing a new semiconductor substrate to the tray; forming, after the second fixing, an amorphous silicon layer on the new semiconductor substrate; irradiating, after forming the amorphous silicon layer, the tray with hydrogen radicals; removing, after the irradiating, the new semiconductor substrate from the tray; and forming, after removing the new semiconductor substrate, a transparent conductive layer on the irradiated amorphous silicon layer on the new semiconductor substrate, are executed while the tray is reused.
2. The manufacturing method for a solar cell according to claim 1 , wherein the semiconductor substrate has one type of conductivity, and
the amorphous silicon layer includes: a first semiconductor layer having the one type of conductivity arranged on one main surface of the semiconductor substrate; a second semiconductor layer having the other type of conductivity arranged on the one main surface of the semiconductor substrate.
3. The manufacturing method according to claim 2 , wherein
the first semiconductor layer comprises an i-type amorphous silicon layer on the semiconductor substrate and an amorphous silicon layer having the one type of conductivity being doped with the dopant on the i-type amorphous silicon layer, and
the second semiconductor layer comprises an i-type amorphous silicon layer on the semiconductor substrate and an amorphous silicon layer having the other type of conductivity being doped with the dopant on the i-type amorphous silicon layer.
4. The manufacturing method according to claim 1 , wherein
forming the amorphous silicon layer comprises forming the amorphous silicon layer by forming an i-type amorphous silicon layer on the semiconductor substrate fixed to the tray and forming the amorphous silicon layer being doped with the dopant on the i-type amorphous silicon layer.