IP Library › Granted Patent US 10,028,043
Granted Patent B2
US 10,028,043 · App. 15/655,087 · Granted Jul 17, 2018

Waterproof sound-permeable membrane, waterproof sound-permeable member, and electronic device

Inventors: Nobuharu Kuki (Osaka, JP); Tamao Fukushima (Osaka, JP)
Assignee: NITTO DENKO CORPORATION
H04R1/023H04R1/44H04R2499/11
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Quick Facts
Patent No.
US 10,028,043
App. No.
15/655,087
Granted
Jul 17, 2018
Kind
B2
Abstract

The waterproof sound-permeable membrane of the present disclosure is a waterproof sound-permeable membrane adapted to permit passage of sound and prevent ingress of water. The air permeability of the waterproof sound-permeable membrane, as expressed by Gurley number, is 20 seconds/100 mL or more. The water entry pressure of the waterproof sound-permeable membrane is 500 kPa or more. When a tensile strength at break of the waterproof sound-permeable membrane in a MD direction is denoted by T 1 and a tensile strength at break of the waterproof sound-permeable membrane in a TD direction orthogonal to the MD direction is denoted by T 2 , a strength ratio (T 1 /T 2 ) is in a range of 0.5 to 2.0.

Claims (48)

1. A waterproof sound-permeable membrane adapted to permit passage of sound and prevent ingress of water, wherein

an air permeability of the waterproof sound-permeable membrane, as expressed by Gurley number, is 20 seconds/100 mL or more,

a water entry pressure of the waterproof sound-permeable membrane is 500 kPa or more,

when a tensile strength at break of the waterproof sound-permeable membrane in a MD direction is denoted by T 1 and a tensile strength at break of the waterproof sound-permeable membrane in a TD direction orthogonal to the MD direction is denoted by T 2 , a strength ratio (T 1 /T 2 ) is in a range of 0.5 to 2.0, and

the waterproof sound-permeable membrane is endurable against a continuous water pressure loading test in which the membrane is continuously exposed to a water pressure of 500 kPa for 10 minutes.

2. The waterproof sound-permeable membrane according to claim 1 , wherein

the waterproof sound-permeable membrane is formed of polytetrafluoroethylene.

3. The waterproof sound-permeable membrane according to claim 2 , wherein

the waterproof sound-permeable membrane is oriented both in the MD direction and in the TD direction.

4. The waterproof sound-permeable membrane according to claim 1 , wherein

the strength ratio (T 1 /T 2 ) is in a range of 0.5 to 1.25.

5. The waterproof sound-permeable membrane according to claim 1 , wherein

at least one selected from the tensile strength T 1 and the tensile strength T 2 is 30 MPa or more.

6. The waterproof sound-permeable membrane according to claim 1 , wherein

the air permeability of the waterproof sound-permeable membrane, as expressed by Gurley number, is 10000 seconds/100 mL or more.

7. The waterproof sound-permeable membrane according to claim 1 , wherein

the air permeability of the waterproof sound-permeable membrane, as expressed by Gurley number, is 20 to 300 seconds/100 mL.

8. The waterproof sound-permeable membrane according to claim 1 , wherein

an insertion loss at 1 kHz measured for the waterproof sound-permeable membrane is 13 dB or less when the waterproof sound-permeable membrane has a circular sound-permeable region with a diameter of 1.5 mm.

9. The waterproof sound-permeable membrane according to claim 1 , wherein

the waterproof sound-permeable membrane has a surface density of 1 to 30 g/m 2 .

10. The waterproof sound-permeable membrane according to claim 1 , wherein

the waterproof sound-permeable membrane has a surface density of 1 to 25 g/m 2 .

11. The waterproof sound-permeable membrane according to claim 1 , wherein

the waterproof sound-permeable membrane is subjected to a coloring treatment.

12. A waterproof sound-permeable member comprising:

the waterproof sound-permeable membrane according to claim 1 ; and

a bonding layer placed on a surface of the waterproof sound-permeable membrane.

13. An electronic device comprising:

a sound transducing part that performs conversion between an electrical signal and sound;

a housing enclosing the sound transducing part and having an opening located between the sound transducing part and the outside of the housing; and

the waterproof sound-permeable membrane according to claim 1 , the waterproof sound-permeable membrane being attached to the housing to cover the opening.

14. An electronic device comprising:

a sound transducing part that performs conversion between an electrical signal and sound;

a housing enclosing the sound transducing part and having an opening located between the sound transducing part and the outside of the housing; and

the waterproof sound-permeable member according to claim 12 , the waterproof sound-permeable member being attached to the housing to cover the opening.

15. The waterproof sound-permeable membrane according to claim 1 , wherein

an amount of change in an insertion loss at 1 kHz of the waterproof sound-permeable membrane during the continuous water pressure loading test is 5.2 dB or less, the insertion loss being a value when the water sound-permeable membrane has a circular sound-permeable region with a diameter of 1.5 mm.

16. The waterproof sound-permeable membrane according to claim 1 , wherein

the strength ratio (T 1 /T 2 ) is in a range of 0.9 to 2.0.

17. The waterproof sound-permeable membrane according to claim 1 , wherein

the strength ratio (T 1 /T 2 ) is in a range of 0.9 to 1.92.

18. The waterproof sound-permeable membrane according to claim 1 , wherein

the air permeability of the waterproof sound-permeable membrane, as expressed by Gurley number, is 68 to 300 seconds/100 mL.

19. The waterproof sound-permeable membrane according to claim 1 , wherein

the water entry pressure of the waterproof sound-permeable membrane is 747 kPa or more, and the thickness of the waterproof sound-permeable membrane is 1 μm to 13 μm.

20. The waterproof sound-permeable membrane according to claim 1 , wherein

the waterproof sound-permeable membrane is subjected to a surface modification treatment for improving a bond strength.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2017
From: KUKI, NOBUHARU; FUKUSHIMA, TAMAO
To: NITTO DENKO CORPORATION
Reel/Frame 043055/0454 →
Priority Claims (1)
JP 2015-229047 · Nov 24, 2015 · national
Continuity (2)
Continuation PCTJP2016004939 · Nov 21, 2016
Related Publication 20170325011A1 · Nov 9, 2017