IP Library › Granted Patent US 10,035,732
Granted Patent B2
US 10,035,732 · App. 15/513,969 · Granted Jul 31, 2018

Refractory product, batch for producing the product, method for producing the product, and use of the product

Inventors: Boro Djuricic (Leoben, AT); Norbert Freiberger (Graz, AT); Jurgen Muhlhausser (Leoben, AT); Christoph Bauer (Graz, AT)
Assignee: REFRACTORY INTELLECTUAL GMBH & CO. KG
C04B35/10C04B35/103C04B38/0058
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Quick Facts
Patent No.
US 10,035,732
App. No.
15/513,969
Granted
Jul 31, 2018
Kind
B2
Abstract

The invention relates to a refractory product, a batch for producing the product, a method for producing the product, and a use of the refractory product.

Claims (30)

1. A refractory product based on Al 2 O 3 , comprising at least one MAX phase, and containing at least one of the following phases: metallic aluminum, metallic silicon, metallic titanium, metallic iron, or at least one alloy from at least two of these metals.

2. The product according to claim 1 , having a proportion of MAX phases of at least 0.5 mass %.

3. The product according to claim 1 , having a proportion of Al 2 O 3 of at least 50 mass %.

4. The product according to claim 1 , containing at least one of the following phases: at least one carbide, at least one oxycarbide, at least one oxycarbonitride, or at least one SiCAlON.

5. The product according to claim 1 , in which the structure is formed from a matrix of Al 2 O 3 , into which at least one MAX phase is incorporated.

6. A batch for producing a refractory product based on Al 2 O 3 comprising at least one MAX phase, wherein the batch has the following features:

the batch comprises one or more components comprising aluminum, carbon, silicon or titanium;

the proportions of aluminum, carbon, silicon and titanium in the batch, which are introduced into the batch by the components, lies in the following ranges, in each case in relation to the total mass of the batch:

aluminum, calculated as Al 2 O 3 : 10 to 97 mass %;

carbon: 1 to 30 mass %;

silicon, calculated as SiO 2 : 1 to 20 mass %;

titanium, calculated as TiO 2 : 1 to 50 mass %;

the batch having an aluminum-comprising component in the form of at least one of the following components: sintered corundum, fused corundum, calcined alumina, tabular alumina, or bauxite;

the batch having a carbon-comprising component in the form of at least one of the following components: graphite, anthracite, petroleum coke, or carbon black;

the batch having a silicon-comprising component in the form of at least one of the following components: kaolin, fireclay, at least one refractory clay, at least one raw material comprising mullite, quartzite, quartz sand, or zirconium;

the batch having a titanium-comprising component in the form of rutile.

7. A method for producing a refractory product, the refractory product based on Al 2 O 3 , the refractory product comprising at least one MAX phase, the method comprising the following steps:

providing a batch for producing the refractory product, wherein the batch has the following features:

the batch comprises one or more components comprising aluminum, carbon, silicon or titanium;

the proportions of aluminum, carbon, silicon and titanium in the batch, which are introduced into the batch by the components, lies in the following ranges, in each case in relation to the total mass of the batch:

aluminum, calculated as Al 2 O 3 : 10 to 97 mass %;

carbon: 1 to 30 mass %;

silicon, calculated as SiO 2 : 1 to 20 mass %; and

titanium, calculated as TiO 2 : 1 to 50 mass %;

the batch having an aluminum-comprising component in the form of at least one of the following components: sintered corundum, fused corundum, calcined alumina, tabular alumina, or bauxite;

the batch having a carbon-comprising component in the form of at least one of the following components: graphite, anthracite, petroleum coke, or carbon black;

the batch having a silicon-comprising component in the form of at least one of the following components: kaolin, fireclay, at least one refractory clay, at least one raw material comprising mullite, quartzite, quartz sand, or zirconium;

the batch having a titanium-comprising component in the form of rutile;

applying heat to the batch; and

cooling the batch applied to heat.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2017
From: DJURICIC, BORO; FREIBERGER, NORBERT; MUHLHAUSSER, JURGEN; BAUER, CHRISTOPH
To: REFRACTORY INTELLECTUAL PROPERTY GMBH & CO. KG
Reel/Frame 041728/0934 →
Priority Claims (1)
EP 14195950 · Dec 2, 2014 · regional
Continuity (1)
Related Publication 20170275205A1 · Sep 28, 2017