IP Library Granted Patent US 10,040,050
Granted Patent B2
US 10,040,050 · App. 14/528,219 · Granted Aug 7, 2018

Microwave synthesis of cobalt tungstate for use as stable oxygen evolution catalyst

Inventors: Hongfei Jia (Ann Arbor, MI); Kenneth James McDonald (Whitmore Lake, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
B01J19/126C01G51/40C25B1/003C25B1/04C25B11/0452B01J2219/1278C01P2002/72C01P2002/88C01P2004/04C01P2004/64C01P2006/12C01P2006/40Y02E60/368
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Quick Facts
Patent No.
US 10,040,050
App. No.
14/528,219
Granted
Aug 7, 2018
Kind
B2
Abstract

A process of forming an oxygen evolution catalyst includes the steps of: providing Co(NO 3 ) 4 ; providing Na 2 WO 4 ; combining the Co(NO 3 ) 4 and Na 2 WO 4 forming a solution; exposing the solution to a source of microwave energy and initiating a hydrothermal reaction forming hydrated CoWO 4 . The oxygen evolution catalyst including hydrated CoWO 4 may be used to split water into oxygen and hydrogen ions.

Claims (24)

1. An oxygen evolution catalyst splitting water into oxygen and hydrogen ions comprising hydrated Cobalt Tungstate having a hydrated pseudo crystalline phase of the formula: CoWO 4 xH 2 O wherein x is 1.2 to 1.7.

2. The oxygen evolution catalyst of claim 1 wherein the hydrated Cobalt Tungstate includes a plurality of nanoparticles having a size of from 1 to 10 nm.

3. The oxygen evolution catalyst of claim 1 further including conductive particles and a binder combined with nanoparticles of the hydrated Cobalt Tungstate.

4. The oxygen evolution catalyst of claim 1 wherein the catalyst has a surface area of from 40-110 m 2 /g.

5. The water oxidation catalyst of claim 1 wherein the catalyst maintains 100% of its activity following 20 charge cycles.

6. The water oxidation catalyst of claim 1 wherein the hydrated Cobalt Tungstate has a steady state activity greater than amorphous Cobalt Tungstate.

7. A process for oxidizing water, the process comprising:

providing hydrated Cobalt Tungstate having a hydrated pseudo crystalline phase of the formula: CoWO 4 xH 2 O wherein x is 1.2 to 1.7;

providing water; and

placing the water into contact with the hydrated Cobalt Tungstate, the hydrated Cobalt Tungstate catalyzing the oxidation of water.

8. The process of claim 7 , wherein the hydrated Cobalt Tungstate is a plurality of hydrated Cobalt Tungstate nanoparticles.

9. The process of claim 8 , further including applying an electrical potential between the hydrated Cobalt Tungstate and the water.

10. The process of claim 8 , further including adding a photo-sensitizer to the water and exposing the water with photo-sensitizer to electromagnetic radiation, the photo-sensitizer providing an electrical potential between the hydrated Cobalt Tungstate and the water.

11. The process of claim 10 , wherein the photo-sensitizer is a ruthenium-tris(2,2′-bipyridyl) compound.

12. A process for forming an oxygen evolution catalyst including the steps of:

providing Co(NO 2 ) 4 ;

providing Na 2 WO 4 ;

combining the Co(NO 3 ) 4 and Na 2 WO 4 forming a solution;

exposing the solution to a source of microwave energy and initiating a hydrothermal reaction forming hydrate CoWO 4 having a hydrated pseudo crystalline phase of the formula: CoWO 4 xH 2 O wherein x is 1.2 to 1.7.

13. The process of claim 12 wherein stoichiometric amounts of Co(NO 3 ) 4 and Na 2 WO 4 are combined.

14. The process of claim 12 wherein the exposing step is from 1 to 10 minutes.

15. The process of claim 12 wherein the exposing step includes elevating the solution to a temperature of from 200 to 300 degrees C.

16. The process of claim 12 including the step of cooling the solution following the exposing step.

17. The process of claim 12 further including the step of washing and drying the hydrated CoWO 4 following the hydrothermal reaction.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2018
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 046643/0049 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2014
From: JIA, HONGFEI; MCDONALD, KENNETH JAMES
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 034175/0828 →
Continuity (1)
Related Publication 20160121294A1 · May 5, 2016