IP Library › Granted Patent US 10,040,358
Granted Patent B2
US 10,040,358 · App. 15/180,762 · Granted Aug 7, 2018

Wireless power transfer for vehicles

Inventors: Mohamed Elshaer (Dearborn, MI); Christopher W. Bell (Livonia, MI); James A. Lathrop (Saline, MI); John Paul Gibeau (Canton, MI)
Assignee: Ford Global Technologies, LLC
B60L11/182H02J7/025H02M1/42H02M3/155H02M3/28H02M1/4225H02M2001/007
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Quick Facts
Patent No.
US 10,040,358
App. No.
15/180,762
Granted
Aug 7, 2018
Kind
B2
Abstract

An inductive charge system may include an inductive charging circuit having a switchgear configured to swap between a step-up converter and a step-down converter. The inductive vehicle charge station or system may include a controller configured to operate the switchgear to switch between the step-up converter and the step-down converter based on presence or absence of a load. The step-up converter may be a boost converter. The step-down converter may be a buck converter. The buck converter may have a maximum power output of 100 W. An output of the step-down converter may include a forward-biased diode to prevent backfeeding. The controller may be further configured to ramp an output voltage of the step-down converter from a coupling voltage to a charging voltage to prevent hard switching between the step-up converter and the step-down converter.

Claims (25)

1. An inductive charge system comprising:

an inductive charging circuit including a switchgear configured to swap between a step-up converter and a step-down converter that has an output that includes a forward-biased diode to prevent backfeeding; and

a controller configured to operate the switchgear to switch between the step-up converter and the step-down converter based on presence or absence of a load.

2. The system of claim 1 , wherein the step-up converter is a boost converter.

3. The system of claim 1 , wherein the step-down converter is a buck converter.

4. The system of claim 3 , wherein the buck converter has a maximum power output of 100 W.

5. The system of claim 1 , wherein the controller is further configured to ramp an output voltage of the step-down converter from a coupling voltage to a charging voltage to prevent hard switching between the step-up converter and the step-down converter.

6. The system of claim 5 , wherein the charging voltage and an output voltage of the step-up converter are same.

7. The system of claim 1 , wherein the controller is further configured to ramp an output voltage of the step-down converter to a battery voltage to prevent hard switching when a battery on a secondary side of the inductive charging circuit is connected.

8. The system of claim 1 , wherein the step-up converter is a power factor correction boost converter.

9. A system comprising:

an inductive charging circuit including a switchgear configured to swap between a power converter and a power factor correction (PFC) converter; and

a controller configured to, in response to a load being present, operate the switchgear to switch-in the PFC converter and switch-out the power converter, and in response to absence of a load, operate the switchgear to switch-in the power converter and switch-out the PFC converter.

10. The system of claim 9 , wherein the PFC converter is a boost converter.

11. The system of claim 10 , wherein the power converter is a buck converter.

12. The system of claim 11 , wherein the buck converter has a maximum power output of 100 W.

13. The system of claim 12 , wherein an output of the buck converter includes a forward-biased diode to prevent backfeeding.

14. The system of claim 13 , wherein the controller is further configured to ramp an output voltage of the buck converter from a coupling voltage to a charging voltage to prevent hard switching between the boost converter and the buck converter.

15. The system of claim 14 , wherein a charging voltage of a battery and an output voltage of the boost converter are same.

16. The system of claim 15 , wherein the controller is further configured to ramp an output voltage of the of the buck converter to a battery voltage to prevent hard switching when the battery on a secondary side of the inductive charging circuit is connected.

17. A method of charging a vehicle using an inductive vehicle charge station comprising:

swapping between a step-up converter and a step-down converter of an inductive charging circuit with a switchgear;

operating the switchgear to switch between the step-up converter and the step-down converter based on the presence or absence of a load; and

increasing an output voltage of the step-down converter to a battery voltage to prevent hard switching when the battery on a secondary side of the inductive charging circuit is connected.

18. The method of claim 17 further comprising increasing an output voltage of the step-down converter from a coupling voltage to a charging voltage to prevent hard switching caused by swapping between the step-up converter and the step-down converter.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2016
From: ELSHAER, MOHAMED; BELL, CHRISTOPHER W.; LATHROP, JAMES A.; GIBEAU, JOHN PAUL
To: FORD GLOBAL TECHNOLOGIES, LLC
Reel/Frame 038903/0429 →
Continuity (1)
Related Publication 20170355270A1 · Dec 14, 2017
Cited By (1)
US 12,689,224