IP Library › Granted Patent US 10,046,729
Granted Patent B2
US 10,046,729 · App. 15/103,316 · Granted Aug 14, 2018

External airbag system

Inventors: Azucena Perez Garcia (Avila, ES); Emiliano Core Almarza (Laguna di Duero, ES); Andres Casanova Mateo (Valladolid, ES); Christian Weiss (Böhmfeld, DE); Michael Pichler (Karlskron, DE)
Assignees: DALPHI METAL ESPANA S.A.; AUDI AG
B60R21/36B60R21/21B60R21/233B60R21/2338B60R21/23138B60R21/26B60R21/34B60R2021/0006B60R2021/23382B60R2021/26058
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Quick Facts
Patent No.
US 10,046,729
App. No.
15/103,316
Granted
Aug 14, 2018
Kind
B2
Abstract

The present invention provides for an advantageous external side airbag system ( 1 ), comprising at least one airbag ( 3, 3 a - 3 c ) with at least one dedicated inflator ( 5 a - 5 c ). The external airbag system is characterized in that at least one airbag has in a folded state an elongated shape that extends in a longitudinal direction (L) and is configured to be integrated in a side structure ( 19 ) of a vehicle, and in particular between a rocker panel ( 21 ) and a sill cover ( 31 ) of a vehicle.

Claims (32)

1. An external airbag system ( 1 ), comprising at least one airbag ( 3 ) with at least one dedicated inflator ( 5 a - 5 c ), the at least one airbag ( 3 ) having a first chamber ( 47 ″) and at least one second chamber ( 47 , 47 ′),

wherein the at least one airbag ( 3 ) has in a folded state an elongated shape that extends in a longitudinal direction and is integrated in a side structure ( 19 ) of a vehicle (K) outside of a vehicle's occupant compartment and between a rocker panel ( 21 ) and a sill cover ( 31 ) of the vehicle, and

in an inflated state of the at least one airbag ( 3 ), the at least one second chamber ( 47 , 47 ′) covers doors of the vehicle (K), and the first chamber ( 47 ″) at least partially surrounds the at least one second chamber ( 47 , 47 ′) and covers both the sill cover ( 31 ) and pillars ( 23 , 25 , 27 ) of the vehicle (K).

2. The external airbag system according to claim 1 , wherein fixation means ( 7 a - c ) are provided for fixing the at least one inflator ( 5 a - 5 c ) and the at least one airbag ( 3 ) to the rocker panel ( 21 ) of the vehicle (K).

3. The external airbag system according to the claim 1 , wherein there are at least three inflators ( 5 a - 5 c ) provided that are substantially regularly distributed over an entire length of the at least one airbag ( 3 ) in the longitudinal direction (L) thereof.

4. The external airbag system according to claim 1 , wherein the system comprises a pre-crash sensing system being adapted to detect a collision object and upon detection to fully deploy the at least one airbag before physical contact with the collision object, wherein the pre-crash sensing system comprises at least one sensor for sensing the collision object.

5. The external airbag system according to claim 1 , wherein at least one airbag ( 3 ) comprises a double-layer fabric.

6. A vehicle comprising an external airbag system according to claim 1 .

7. The external airbag system according to claim 1 , wherein in the folded state, the airbag ( 3 ) continuously extends along a complete length of the rocker panel ( 21 ), and continuously extends from an A-pillar ( 23 ), over a B-pillar ( 25 ) and to a C-pillar ( 27 ).

8. The external airbag system according to claim 1 , wherein in the inflated state of the airbag ( 3 ), the first chamber ( 47 ″) has a first region that covers an A-pillar ( 23 ), a second region that covers a B-pillar ( 25 ), and a third region that covers a C-pillar ( 27 ), the second region of the first chamber ( 47 ″) extends further in a vertical direction (V) than the first and third regions of the first chamber ( 47 ″), and the at least one second chamber ( 47 , 47 ″) is positioned in both a space between the first and second regions of the first chamber ( 47 ″) and a space between the second and third regions of the first chamber ( 47 ″).

9. The external airbag system according to claim 1 , wherein each chamber ( 47 , 47 ′, 47 ″) receives inflation gas from a dedicated inflator such that the separate chambers ( 47 , 47 ′, 47 ″) may contain different pressure levels in the inflated state of the airbag ( 3 ).

10. The external airbag system according to claim 9 , wherein the separate chambers ( 47 , 47 ′, 47 ″) are arranged adjacent to each other and are distributed uniformly or non-uniformly over an entire length of the at least one airbag ( 3 ) in the longitudinal direction (L) thereof, wherein the separate chambers contain different sizes and shapes.

11. The external airbag system according to the claim 1 , wherein the at least one airbag ( 3 ) comprises at least one internal tether ( 35 , 35 ′) that is attached to internal walls ( 41 a , 41 b ) of the at least one airbag ( 3 ) and constructed such that the at least one airbag ( 3 ) deploys in a direction substantially perpendicular to the longitudinal direction (L) of the at least one airbag ( 3 ).

12. The external airbag system according to claim 11 , wherein the at least one internal tether ( 35 , 35 ′) extends in the inflated airbag in a vertical direction (V) substantially perpendicular to the longitudinal direction (L) of the folded airbag and is attached to the internal walls ( 41 a , 41 b ) that are arranged on opposite sides with respect to a plane (C) that cuts a longitudinal axis of the at least one airbag ( 3 ).

13. The external airbag airbag system according to claim 11 , wherein a plurality of internal tethers ( 35 , 35 ′) is provided that are strap-shaped and substantially regularly distributed in at least one row over an entire length of the at least one airbag ( 3 ) in the longitudinal direction (L) thereof.

14. The external airbag system according to claim 11 , wherein a plurality of internal tethers ( 35 , 35 ′) is arranged in at least two layers that are arranged a distance from each other in a vertical direction (V) of the at least one airbag ( 3 ).

15. The external airbag system according to claim 1 , wherein a first plurality of internal tethers ( 35 ) are arranged in parallel in a first common plane (A) and a second plurality of internal tethers ( 35 ′) are arranged in parallel in a second common plane (B), the first plurality of internal tethers ( 35 ) being positioned vertically above the second plurality of internal tethers ( 35 ′), each of the first and second plurality of internal tethers ( 35 , 35 ′) having first and second ends ( 37 , 39 ) that are connected to opposing internal walls ( 41 a , 41 b ) of the airbag ( 3 ), the first ends ( 37 ) of each of the first and second plurality of internal tethers ( 35 , 35 ′) being spaced at a different vertical distance from each other than the second ends ( 39 ) of each of the first and second plurality of internal tethers ( 35 , 35 ′).

16. The external airbag system according to claim 15 , wherein the first ends ( 37 ) of the first and second plurality of internal tethers ( 35 , 35 ′) are spaced at a shorter vertical distance from each other than the second ends ( 39 ) of the first and second plurality of internal tethers ( 35 , 35 ′) so that in the inflated state of the airbag ( 3 ), the airbag ( 3 ) extends substantially in a vertical direction (V).

17. The external airbag system according to claim 15 , wherein the second ends ( 39 ) of the first and second plurality of internal tethers ( 35 , 35 ′) are spaced at a shorter vertical distance from each other than the first ends ( 37 ) of the first and second plurality of internal tethers ( 35 , 35 ′) so that in the inflated state of the airbag ( 3 ), the airbag ( 3 ) extends in a vertical direction (V) and substantially in a horizontal direction (H) away from the side structure ( 19 ) of the vehicle (K).

18. An external airbag system ( 1 ), comprising at least one airbag ( 3 ) with at least one dedicated inflator ( 5 a - 5 c );

a first plurality of internal tethers ( 35 ) being arranged in parallel in a first common plane (A) and a second plurality of internal tethers ( 35 ′) being arranged in parallel in a second common plane (B), the first plurality of internal tethers ( 35 ) being positioned vertically above the second plurality of internal tethers ( 35 ′), each of the first and second plurality of internal tethers ( 35 , 35 ′) having first and second ends ( 37 , 39 ) that are connected to opposing internal walls ( 41 a , 41 b ) of the airbag ( 3 ), the first ends ( 37 ) of each of the first and second plurality of internal tethers ( 35 , 35 ′) being spaced at a different vertical distance from each other than the second ends ( 39 ) of each of the first and second plurality of internal tethers ( 35 , 35 ′);

wherein the at least one airbag ( 3 ) has in a folded state an elongated shape that extends in a longitudinal direction and is integrated in a side structure ( 19 ) of a vehicle (K) outside of a vehicle's occupant compartment and between a rocker panel ( 21 ) and a sill cover ( 31 ) of the vehicle.

19. The external airbag system according to claim 18 , wherein fixation means ( 7 a - c ) are provided for fixing the at least one inflator ( 5 a - 5 c ) and the at least one airbag ( 3 ) to the rocker panel ( 21 ) of the vehicle (K).

20. The external airbag system according to claim 18 , wherein a size and shape of the at least one airbag ( 3 ) in an inflated state is such that it is adapted to cover at least partially the doors and a B-pillar ( 25 ) of the vehicle.

21. The external airbag system according to the claim 18 , wherein the first and second plurality of internal tethers ( 35 , 35 ′) are constructed such that the at least one airbag ( 3 ) deploys in a direction substantially perpendicular to the longitudinal direction (L) of the at least one airbag ( 3 ).

22. The external airbag system according to the claim 18 , wherein there are at least three inflators ( 5 a - 5 c ) provided that are substantially regularly distributed over an entire length of the at least one airbag ( 3 ) in the longitudinal direction (L) thereof.

23. The external airbag system according to claim 18 , wherein an interior of the at least one airbag ( 3 ) comprises a single chamber which is adapted to receive an inflation gas from the at least one inflator ( 5 a - 5 c ) to establish a substantially uniform pressure level in the single chamber.

24. The external airbag system according to claim 18 , wherein two or more separate airbags ( 3 a - 3 c ) are provided and arranged adjacent to each other in the longitudinal direction (L) of the airbags ( 3 a - 3 c ), which are adapted to cover in an inflated state different parts of the side structure ( 19 ), and wherein the two or more separate airbags ( 3 a - 3 c ) arranged adjacent to each other are connected to each other via a non-inflatable fabric ( 53 ).

25. The external airbag system according to claim 18 , wherein the first ends ( 37 ) of the first and second plurality of internal tethers ( 35 , 35 ′) are spaced at a shorter vertical distance from each other than the second ends ( 39 ) of the first and second plurality of internal tethers ( 35 , 35 ′) so that in the inflated state of the airbag ( 3 ), the airbag ( 3 ) extends substantially in a vertical direction (V).

26. The external airbag system according to claim 18 , wherein the second ends ( 39 ) of the first and second plurality of internal tethers ( 35 , 35 ′) are spaced at a shorter vertical distance from each other than the first ends ( 37 ) of the first and second plurality of internal tethers ( 35 , 35 ′) so that in the inflated state of the airbag ( 3 ), the airbag ( 3 ) extends in a vertical direction (V) and substantially in a horizontal direction (H) away from the side structure ( 19 ) of the vehicle (K).

27. The external airbag system according to claim 18 , wherein the at least one airbag ( 3 ) has a first chamber ( 47 ″) and at least one second chamber ( 47 , 47 ′), and in an inflated state of the at least one airbag ( 3 ), the at least one second chamber ( 47 , 47 ′) covers doors of the vehicle (K), and the first chamber ( 47 ″) at least partially surrounds the at least one second chamber ( 47 , 47 ′) and covers both the sill cover ( 31 ) and pillars ( 23 , 25 , 27 ) of the vehicle (K).

28. The external airbag system according to claim 27 , wherein in the inflated state of the airbag ( 3 ), the first chamber ( 47 ″) has a first region that covers an A-pillar ( 23 ), a second region that covers a B-pillar ( 25 ), and a third region that covers a C-pillar ( 27 ), the second region of the first chamber ( 47 ″) extends further in a vertical direction (V) than the first and third regions of the first chamber ( 47 ″), and the at least one second chamber ( 47 , 47 ″) is positioned in both a space between the first and second regions of the first chamber ( 47 ″) and a space between the second and third regions of the first chamber ( 47 ″).

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2016
From: WEISS, CHRISTIAN; PICHLER, MICHAEL
To: AUDI AG
Reel/Frame 040167/0901 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2016
From: CORE ALMARZA, EMILIANO; CASANOVA MATEO, ANDRES
To: DALPHI METAL ESPANA S.A.
Reel/Frame 039873/0644 →
Priority Claims (1)
EP 13005860 · Dec 17, 2013 · regional
Continuity (1)
Related Publication 20160355152A1 · Dec 8, 2016
Cited By (3)
US 12,330,571 US 12,365,298 US 12,609,392