IP Library Granted Patent US 10,056,618
Granted Patent B2
US 10,056,618 · App. 15/404,058 · Granted Aug 21, 2018

Encapsulated sulfur cathodes for rechargeable lithium batteries

Inventors: Weiyang Li (Sunnyvale, CA); Yi Cui (Stanford, CA); Zhi Wei Seh (Stanford, CA); Guangyuan Zheng (Stanford, CA); Yuan Yang (Stanford, CA)
Assignee: The Board of Trustees of the Leland Stanford Junior University
H01M4/76H01M4/5815H01M10/0525
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Quick Facts
Patent No.
US 10,056,618
App. No.
15/404,058
Granted
Aug 21, 2018
Kind
B2
Abstract

A method of forming a sulfur-based cathode material includes: 1) providing a sulfur-based nanostructure; 2) coating the nanostructure with an encapsulating material to form a shell surrounding the nanostructure; and 3) removing a portion of the nanostructure through the shell to form a void within the shell, with a remaining portion of the nanostructure disposed within the shell.

Claims (18)

1. A battery comprising:

an anode;

a cathode; and

an electrolyte disposed between the anode and the cathode,

wherein the cathode includes a hollow, polymer shell defining an internal volume and a sulfur-based material disposed within the internal volume, and the sulfur-based material occupies less than 100% of the internal volume to define a void.

2. The battery of claim 1 , wherein, in a substantially de-lithiated state of the sulfur-based material, a volume of the void is at least 1/3 of the internal volume.

3. The battery of claim 1 , wherein, in a substantially de-lithiated state of the sulfur-based material, a volume of the void is at least 2/3 of the internal volume.

4. The battery of claim 1 , wherein the sulfur-based material is configured as a hollow nanostructure, and the void is disposed within an interior of the hollow nanostructure.

5. The battery of claim 1 , wherein the sulfur-based material is configured as a nanostructure.

6. The battery of claim 1 , wherein at least a portion of the sulfur-based material directly contacts the hollow, polymer shell.

7. The battery of claim 1 , wherein the hollow, polymer shell is spheroidal.

8. The battery of claim 1 , wherein the hollow, polymer shell has an aspect ratio that is no greater than 3.

9. The battery of claim 1 , wherein the hollow, polymer shell has an aspect ratio that is no greater than 2.5.

10. The battery of claim 1 , wherein the hollow, polymer shell has an aspect ratio that is no greater than 2.

11. The battery of claim 1 , wherein the hollow, polymer shell includes a wall having a thickness in a range of 1 nm to 100 nm.

12. The battery of claim 1 , wherein the hollow, polymer shell includes a conductive polymer.

13. The battery of claim 12 , wherein the conductive polymer includes polar groups.

14. The battery of claim 1 , wherein the electrolyte includes an organic solvent.

Continuity (4)
Continuation 13612493 · Sep 12, 2012
Provisional Application 61533740 · Sep 12, 2011
Provisional Application 61693677 · Aug 27, 2012
Related Publication 20170125819A1 · May 4, 2017
Cited By (2)
US 12,255,308 US 12,300,818