Rotary machine
A rotary machine includes a rotor and a resin-molded stator which includes a stator core, a coil, a molded portion, a lead line, a bush and a bush supporting frame. The stator core is formed by laminating steel sheets. The coil is formed by winding a conducting wire around a tooth formed to the stator core. The molded portion covers the coil. The lead line is formed by the conducting wire continuing from an end portion of a power supply side of the coil. The bush is formed with a penetrated insert hole where the lead line is passed through. The bush supporting frame is supported by the molded portion and is formed with a penetrated attaching hole into which the bush is fitted in. The lead line is drawn out to the outside of the molded portion from the attaching hole.
1. A rotary machine, comprising:
a rotor; and
a resin-molded stator,
wherein the stator includes:
a stator core formed by laminating steel sheets;
a coil formed by winding a conducting wire around a tooth formed to the stator core;
a molded portion covering the coil formed to the stator core;
a lead line formed by the conducting wire continuing from an end portion of a power supply side of the coil;
a bushing formed with a penetrated insert hole where the lead line is passed through; and
a bushing supporting frame which is supported by the molded portion and which is formed with a penetrated attaching hole which connects to an outside of the molded portion into which the bushing is fitted,
wherein the bushing supporting frame is made of a material different than the bushing, and
wherein the lead line is drawn out to the outside of the molded portion from the attaching hole in a state where the lead line is passed through the insert hole and the bushing is press fitted into the attaching hole of the bushing supporting frame.
2. The rotary machine according to claim 1 , wherein
the stator includes:
at least one coil including:
a U-phase coil;
a V-phase coil; and
a W-phase coil,
at least one lead line including:
a U-phase lead line formed by the conducting wire continuing from the end portion of the power supply side of the U-phase coil;
a V-phase lead line formed by the conducting wire continuing from the end portion of the power supply side of the V-phase coil; and
a W-phase lead line formed by the conducting wire continuing from the end portion of the power supply side of the W-phase coil, and
at least one bushing including:
a first bushing formed with a first insert hole as the insert hole which the U-phase lead line is passed through;
a second bushing formed with a second insert hole as the insert hole which the V-phase lead line is passed through; and
a third bushing formed with a third insert hole as the insert hole which the W-phase lead line is passed through,
wherein, to the bushing supporting frame there are formed
a first attaching hole which is the attaching hole where the first bushing is press fitted,
a second attaching hole which is the attaching hole where the second bushing is press fitted, and
a third attaching hole which is the attaching hole where the third bushing is press fitted,
wherein the U-phase lead line is drawn out to the outside of the molded portion from the first attaching hole in a state where the U-phase lead line is passed through the first insert hole and the first bushing is press fitted into the first attaching hole,
wherein the V-phase lead line is drawn out to the outside of the molded portion from the second attaching hole in a state where the V-phase lead line is passed through the second insert hole and the second bushing is press fitted into the second attaching hole, and
wherein the W-phase lead line is drawn out to the outside of the molded portion from the third attaching hole in a state where the W-phase lead line is passed through the third insert hole and the third bushing is press fitted into the third attaching hole.
3. The rotary machine according to claim 2 , wherein
the stator includes:
as the coils:
two or more predetermined number of the U-phase coils;
two or more predetermined number of the V-phase coils; and
two or more predetermined number of the W-phase coils,
as the lead lines:
a predetermined number of the U-phase lead lines which are formed by the conducting wires continuing from each end portion of the two or more predetermined number of the U-phase coils;
a predetermined number of the V-phase lead lines which are formed by the conducting wires continuing from each end portion of the two or more predetermined number of the V-phase coils; and
a predetermined number of the W-phase lead lines which are formed by the conducting wires continuing from each end portion of the two or more predetermined number of the W-phase coils, and
as the bushings:
the first bushing formed with a predetermined number of the first insert holes where the predetermined number of the U-phase lead lines are passed through, respectively;
the second bushing formed with a predetermined number of the second insert holes where the predetermined number of the V-phase lead lines are passed through, respectively; and
the third bushing formed with a predetermined number of the third insert holes where the predetermined number of the W-phase lead lines are passed through, respectively,
wherein the predetermined number of the U-phase lead lines are drawn out to the outside of the molded portion from the first attaching hole in a state where the predetermined number of the U-phase lead lines are respectively passed through the predetermined number of the first insert holes and the first bushing is press fitted into the first attaching hole,
wherein the predetermined number of the V-phase lead lines are drawn out to the outside of the molded portion from the second attaching hole in a state where the predetermined number of the V-phase lead lines are respectively passed through the predetermined number of the second insert holes and the second bushing is press fitted into the second attaching hole, and
wherein the predetermined number of the W-phase lead lines are drawn out to the outside of the molded portion from the third attaching hole in a state where the predetermined number of the W-phase lead lines are respectively passed through the predetermined number of the third insert holes and the third bushing is press fitted into the third attaching hole.
4. The rotary machine according to claim 1 , wherein
the bushing includes a ring shaped press-in portion protruding in a radial direction of the bushing at an outer peripheral surface of the bushing, wherein
an inner diameter of the attaching hole in the position where the press-in portion is placed in a state where the bushing is press fitted into the attaching hole is set to be smaller than an outer diameter of the press-in portion.
5. The rotary machine according to claim 2 , wherein
each of the first, second and third bushings includes a ring shaped press-in portion protruding in a radial direction of each of the first, second and third bushings at an outer peripheral surface of each of the first, second and third bushings, wherein
an inner diameter of each of the first, second and third attaching holes in the position where the press-in portion is placed in a state where each of the first, second and third bushings is press fitted into each of the first, second and third attaching holes, respectively, is set to be smaller than an outer diameter of the press-in portion.
6. The rotary machine according to claim 3 , wherein
each of the first, second and third bushings includes a ring shaped press-in portion protruding in a radial direction of each of the first, second and third bushings at an outer peripheral surface of each of the first, second and third bushings, wherein
an inner diameter of each of the first, second and third attaching holes in the position where the press-in portion is placed in a state where each of the first, second and third bushings is press fitted into each of the first, second and third attaching holes, respectively is set to be smaller than an outer diameter of the press-in portion.
7. The rotary machine according to claim 1 , wherein the penetrated insert hole defines a channel within the bushing where the lead line passes through, the channel including expanded and contracted portions provided therein such that a diameter of the lead line is larger than a diameter of the contracted portions and smaller than a diameter of the expanded portions.
8. The rotary machine according to claim 3 , wherein the two or more predetermined number of each of the U-phase coils, the V-phase coils and the W-phase coils are connected in a star configuration.
9. The rotary machine according to claim 3 , wherein the two or more predetermined number of each of the U-phase coils, the V-phase coils and the W-phase coils are connected in parallel to each other.
10. The rotary machine according to claim 3 , wherein the lead lines of each of the U-phase coils, the V-phase coils and the W-phase coils are drawn out to the outside of the molded portion such that the lead lines for the U-phase coils are connected to each other, the lead lines for the V-phase coils are connected to each other and the lead lines for the W-phase coils are connected to each other outside of the molded portion.
11. The rotary machine according to claim 3 , wherein a number of the U-phase coils, the V-phase coils and the W-phase coils equals a same number as the U-phase lead lines, the V-phase lead lines and the W-phase lead lines which equals the same number as the first insert holes, the second insert holes and the third insert holes.