Square hole saw
A tool that cuts a hole for a single or double electric gang” switch” box. By having four blades, all cutting at the same time and in the shape of the switch box, a more accurate and appropriately placed hole may be provided. The hole saw may be configured with two centering drills so the tool is guided into the cut. An eccentric drive mechanism converts a rotary drive into reciprocating movement of perpendicularly opposed pairs of blades to cut a rectangular opening.
1. A rectangular hole saw, comprising:
a housing having a front face, a back face, and at least one sidewall;
an eccentric drive mechanism carried within the housing operable to reciprocate a first pair of blade carriers orthogonally relative to a second pair of blade carriers, the eccentric drive mechanism comprising;
a rotary drive shaft having a driven end proximal to the back face and a driving end contained within the housing with an eccentric drive pin carried on the driving end,
a first yoke having opposed linear drive ends and an elongate slot defined intermediate the opposed linear drive ends;
a second yoke having opposed linear drive ends and an elongate slot defined intermediate the opposed linear drive ends, wherein the eccentric drive pin is received in the elongate slot of the first yoke and the second yoke,
the first pair of blade carriers reciprocably carried on a first pair of rails disposed in a substantially parallel spaced apart relation;
the second pair of blade carriers reciprocably carried on a second pair of rails disposed in a substantially parallel spaced apart relation orthogonal to the first pair of rails,
wherein the first pair of blade carriers are reciprocably moved by the linear drive ends of the first yoke and the second blade carriers are reciprocably moved by the linear drive ends of the second yoke.
2. The rectangular hole saw of claim 1 , further comprising:
a blade bracket attached to each of the first pair and second pair of blade carriers.
3. The rectangular hole saw of claim 2 , further comprising:
a first pair of blades removably attached to the blade brackets attached to the first blade carriers and extending outwardly from the front face of the housing; and
a second pair of blades removably attached to the blade brackets attached to the second blade carriers and extending outwardly from the front face of the housing.
4. The rectangular hole saw of claim 3 , wherein the first pair of blades are disposed in a substantially parallel spaced apart relation and the second pair of blades are disposed in a substantially parallel spaced apart relation, orthogonal to the first pair of blades.
5. The rectangular hole saw of claim 1 , further comprising:
a drill shaft comprising:
a first end extending through the front inwardly from the first and second and a second end contained within the housing,
a drill gear coupled to the second end of the rotary drill shaft; and
a drive gear attached to the rotary drive shaft and cooperatively engaged with the drill gear for rotation therewith.
6. The rectangular hole saw of claim 5 , further comprising:
a bit holder operatively coupled to the first end of the drill shaft.
7. The rectangular hole saw of claim 6 , further comprising:
a drill bit operatively coupled to the bit holder.
8. The rectangular hole saw of claim 7 , further comprising:
a plurality of drill shafts disposed diagonally across the drive gear.
9. The rectangular hole saw of claim 8 , further comprising:
a handle attached to the housing and extending outwardly therefrom.
10. A rectangular hole saw, comprising:
a housing having a front face, a back face, and at least one sidewall;
an eccentric drive mechanism coupled to a rotary drive shaft operable to orthogonally reciprocate a first pair of rail mounted blade carriers and a second pair of rail mounted blade carriers, the eccentric drive mechanism comprising;
an eccentric drive pin carried by the rotary drive shaft; and
a first yoke and a second yoke each having opposed drive ends and an elongate slot defined intermediate the opposed drive ends; wherein the eccentric drive pin is received in the elongate slot of the first yoke and the second yoke;
wherein the first pair of blade carriers are reciprocably displaced by the drive ends of the first yoke and the second blade carriers are reciprocably displaced by the linear drive ends of the second yoke.