Reduced weight live poultry hauling system
A reduced-weight poultry cage is used in conjunction with a reduced-weight trailer to transport live poultry for maximizing the poundage of poultry being transported while reducing the number of trips and fuel expenses. The poultry cage includes a combination of aluminum and plastic elements that reduce cage weight, provide for nesting of cages in stacks as well as easy replacement of failed parts. Furthermore, a drop-deck aluminum trailer with a reduced floor and guide rail alignment stops allows for a durable yet lightweight trailer that can haul a plurality of stacks of these poultry cages, thereby maximizing cubic feet availability while being compliant with various road and bridge laws.
1. A method of forming a reduced weight poultry cage, said method comprising:
(a) forming an aluminum frame using a plurality of vertical members coupled to a base;
(b) securing a floor support to each one of said vertical members;
(c) positioning an aluminum floor layer on top of said floor supports, wherein each of said floor layers being continuous from one side of said cage to an opposite side of said cage and from a front side of said cage to a back side of said cage;
(d) positioning a plurality of panels between adjacent floor supports and across oppositely-facing floor supports to form a plurality of poultry compartments on said aluminum floor layer;
(e) repeating steps (b)-(d) at least once to form at least a second plurality of poultry compartments; and
(f) releasably securing a respective door to each one of said plurality of poultry compartments on a common side of said frame.
2. The method of claim 1 wherein said step of securing a floor support to each one of said vertical members comprises a first floor support having plugs that pass through apertures in a lower aluminum floor layer and are received into an upper edge of a second floor support located beneath said lower aluminum floor layer.
3. The method of claim 1 wherein step (c) forms a top or roof of said cage.
4. The method of claim 1 wherein said step of releasably securing a respective door to each of said poultry compartments comprises using a magnetic coupling to maintain said door in a closed position.
5. The method of claim 1 wherein said step of forming an aluminum frame comprises coupling said vertical members to said base and each of said floor supports to a corresponding vertical member using fasteners.
6. The method of claim 1 further comprising the step of forming downwardly-extending outwardly opening flanges on opposite sides of the base, said flanges configured to engage corresponding cage alignment stops on a reduced weight trailer for transporting said cage.
7. The method of claim 6 further comprising the step of forming upwardly-extending outwardly-opened flanges on opposite sides of a top portion of said cage, said upwardly-extending outwardly-opened flanges configured for mating with corresponding downardly-extending outwardly opening flanges of another cage stacked on top of a first cage.