Vertical load case packer
In one example of a vertical load case packer, guide rods provide horizontal adjustment of a tipping conveyor assembly to position the tipping conveyor assembly at a desired distance from the at least one bucket assembly. In operation, an indexing assembly advances case(s) into the tipping conveyor assembly. Side belts in the tipping conveyor assembly move and grip the case(s). A pivot rotates the tipping conveyor from a position wherein an open end of a case is oriented upwardly to a position wherein the open end is oriented horizontally to receive the product. Each bucket assembly receives product and delivers it to a case. A sliding bottom plate in the bucket assembly supports horizontally loaded product and advances the product into a case. A pusher plate prevents product from withdrawing from the case as the sliding bottom plate is withdrawn and further inserts the product into the case if needed.
1. A vertical load case packer, comprising:
a bucket assembly to receive product and to deliver the product to a case;
a tipping conveyor to support the case;
an adjustment assembly to adjust the tipping conveyor horizontally and to position the tipping conveyor at a desired distance from the bucket assembly;
side belts to move the case within the tipping conveyor and to grip the case when the tipping conveyor pivots, wherein the side belts are configured with a spring-loaded belt assembly to adjust for variation in width of cases; and
a pivot to rotate the tipping conveyor between a position wherein open ends of the case are oriented upwardly and a position wherein open ends of the case are oriented horizontally to receive the product from the bucket assembly.
2. The vertical load case packer of claim 1 , additionally comprising:
an indexing assembly to advance the case into a selected position within the tipping conveyor.
3. The vertical load case packer of claim 1 , wherein the bucket assembly comprises:
actuated flaps sized to open flaps of the case prior to delivery of product to the case.
4. The vertical load case packer of claim 1 , wherein the adjustment assembly comprises:
a slide rod to allow horizontal movement of the tipping conveyor in a direction perpendicular to a direction of case travel on the tipping conveyor;
wherein the desired distance between the tipping conveyor and the bucket assembly is adjustable based at least in part on a height of the case.
5. The vertical load case packer of claim 1 , wherein the bucket assembly comprises:
a sliding bottom plate to support product and to advance the product to the case; and
a pusher plate to prevent the product from withdrawing from the case as the sliding bottom plate is withdrawn and to fully advance the product into the case.
6. The vertical load case packer of claim 1 , additionally comprising:
an empty case lateral conveyor to deliver the case to the tipping conveyor; and
a loaded case lateral conveyor to receive the case from the tipping conveyor.
7. The vertical load case packer of claim 1 , additionally comprising:
a tension regulator, within the tipping conveyor, to adjust for variations in widths of different cases traveling between the side belts.
8. The vertical load case packer of claim 1 , additionally comprising:
a loaded-case lateral-transit conveyor;
wherein the loaded-case lateral-transit conveyor is configured to receive the case at a side location of the loaded-case lateral-transit conveyor that is based at least in part on the desired distance between the tipping conveyor and the bucket assembly.
9. A vertical load case packer, comprising:
a bucket assembly to receive product and to deliver the product to a case, the bucket assembly comprising:
a sliding bottom plate to support product and to advance the product to the case; and
a pusher plate to prevent the product from withdrawing from the case as the sliding bottom plate is withdrawn and to fully advance the product into the case;
a tipping conveyor to support the case to receive the product from the bucket assembly;
an indexing assembly to advance the case into a selected position within the tipping conveyor; and
side belts to move the case within the tipping conveyor and to grip the case when the tipping conveyor pivots, wherein the side belts are configured with a spring-loaded belt assembly to adjust for variation in width of cases.
10. The vertical load case packer of claim 9 , additionally comprising:
an adjustment assembly to adjust the tipping conveyor horizontally and to position the tipping conveyor at a desired distance from the bucket assembly, wherein the desired distance is based at least in part on a size of the case.
11. The vertical load case packer of claim 9 , wherein the side belts are configured to adjust for differences in widths of different cases.
12. The vertical load case packer of claim 9 , wherein each bucket assembly comprises:
actuated flaps sized to open flaps of the case prior to delivery of product to the case.
13. The vertical load case packer of claim 9 , wherein the indexing assembly comprises a drive belt and at least one flight lug.
14. The vertical load case packer of claim 9 , wherein the tipping conveyor comprises:
a pivot to rotate the tipping conveyor between positions wherein open ends of the case are oriented upwardly and wherein open ends of the case are oriented horizontally to receive the product from the bucket assembly.
15. The vertical load case packer of claim 9 , additionally comprising:
an empty case in-feed conveyor to deliver the case to the tipping conveyor; and
a loaded-case lateral-transit conveyor to receive the case from the tipping conveyor.
16. The vertical load case packer of claim 9 , wherein the side belts comprise:
at least one tension regulator to adjust for variations in widths of different cases traveling between the side belts.
17. A vertical load case packer, comprising:
a bucket assembly comprising a sliding bottom plate and a pusher plate, wherein the bucket assembly configured to receive product and to deliver the product to a case;
a tipping conveyor to support the case;
an adjustment assembly to adjust the tipping conveyor horizontally and to position the tipping conveyor at a desired distance from the bucket assembly;
a pivot to rotate the tipping conveyor between a position wherein open ends of the case are oriented upwardly and a position wherein open ends of the case are oriented horizontally to receive the product from the bucket assembly; and
side belts to move the case within the tipping conveyor and to grip the case when the tipping conveyor pivots, wherein the side belts are configured with a spring-loaded belt assembly to adjust for variation in width of cases.
18. The vertical load case packer of claim 17 , wherein a distance between the tipping conveyor and the bucket assembly is adjustable.