Power tong unit
A power tong unit having a gear train in which one or more of the gears in the gear train have removable and replacement roller tooth elements, in lieu of conventional gear teeth. In one embodiment, the ring gear and pinion gears have roller tooth elements, and idler gears disposed between the ring gear and pinion gears, have a semi-circular tooth root profile to mesh with the roller element gear teeth. The ring gear of the power tong unit may also have a removable section. A means for removing the removable section from the ring gear, and moving it to a position in which a tubular can be inserted into a central opening in the ring gear, may include a hydraulic cylinder, a clamping mechanism, and a cam surface to generate rotation of the removable section once lifted out of engagement with the ring gear.
1. A power tong unit for the makeup and breakout of threaded tubulars, comprising a gear train, wherein said gear train comprises:
a pinion gear rotated by a power means;
a ring gear driven directly or indirectly by said pinion gear;
wherein said ring gear comprises:
a circumferential groove about an outer edge of said ring gear, forming a circumferential groove thereabout and spaced-apart upper and lower lips bounding said groove;
a plurality of aligned pairs of holes extending at least partially through said upper and lower lips and spaced about a circumference of said upper and lower lips; and
a plurality of roller tooth elements captured in said aligned pairs of holes, spanning the space between said upper and lower lips.
2. The power tong unit of claim 1 , wherein said ring gear is split into upper and lower plates, said upper and lower plates held together by bolts.
3. A power tong unit for the makeup and breakout of threaded tubulars, comprising:
a ring gear, wherein said ring gear comprises a circumferential groove about an outer edge of said ring gear and spaced-apart upper and lower lips bounding said groove;
a plurality of aligned pairs of holes extending at least partially through said upper and lower lips and spaced about a circumference of said upper and lower lips;
a plurality of roller tooth elements disposed in said aligned pairs of holes, spanning the space between said upper and lower lips,
wherein said ring gear is split into upper and lower plates, said upper and lower plates held together by bolts.
4. The power tong unit of claim 3 , wherein said roller tooth elements are installed by separating said upper and lower plates, placing one end of said roller tooth elements into said holes in one or said upper and lower plates, then fitting the other of said upper and lower plates over the other end of said roller tooth elements and and bolting said upper and lower plates together, thus capturing said roller tooth elements therebetween.