Polymeric vehicle glazing with a flush mounted opaque edge zone
A polymeric vehicle glazing is described, having an outer face and an inner face, with a transparent polymeric component at the outer face and the inner face. An opaque polymeric component is flush mounted at the inner face in at least one section of the transparent polymeric component.
1. A polymeric vehicle glazing at least comprising:
an outer face and an inner face, the outer face being a same planar face in its entirety,
a transparent polymeric component at the outer face and the inner face,
an opaque polymeric component flush mounted on the inner face in at least one section of the transparent polymeric component,
an interface connecting the transparent polymeric component and the opaque polymeric component and a junction point in which the transparent polymeric component, the opaque polymeric component and the ambient air meet,
a first interior face defined as the nearest parallel to the outer face that passes through the transparent polymeric component and the opaque polymeric component, and
a second interior face defined as the most distant parallel to the outer face that passes through the transparent polymeric component and the opaque polymeric component,
wherein at the junction point, the interface and the second interior face form an angle α, wherein α is 20° to 100° in direction of the first interior face,
wherein at a point of the interface that lies 0.1 mm to 1 mm beneath the inner face, the interface and the second interior face form an angle α 1 , wherein α 1 is 10° to 60° in direction of the first interior face,
wherein the first interior face defines a plane of the interface nearest to the outer face, and
wherein within at least one section of the opaque polymeric component, the inner face and the second interior face form an angle ß, wherein ß is 10° to 100° in direction of the periphery.
2. The polymeric vehicle glazing according to claim 1 ,
wherein the angle α that is formed at the junction point is 50° to 90°, in direction of the first interior face,
and wherein the point of the interface where the angle α 1 is formed lies 0.3 mm to 0.6 mm beneath the inner face, wherein α 1 is 25° to 45° in direction of the first interior face.
3. The polymeric vehicle glazing according to claim 1 , wherein the inner face comprises an adhesive surface which is identical to the second interior face, or parallel to the second interior face and is 0.5 mm to 10 mm above the second interior face.
4. The polymeric vehicle glazing according to claim 3 , wherein the adhesive surface is parallel to and 1 mm to 5 mm above the second interior face.
5. The polymeric vehicle glazing according to claim 1 , wherein the inner face comprises at least two electrical contacts and at least one conductive wire and the electrical contacts are located on the opaque polymeric component.
6. The polymeric vehicle glazing according to claim 5 , wherein the electrical contacts comprise an upper bus bar and a lower bus bar.
7. The polymeric vehicle glazing according to claim 6 , wherein the conductive wires are electrically connected to the upper bus bar and the lower bus bar and the lower bus bar is glued to the opaque polymeric component.
8. The polymeric vehicle glazing according to claim 1 , wherein the opaque polymeric component forms a circumferential frame enclosing the transparent polymeric component.
9. The polymeric vehicle glazing according to claim 1 , wherein a thickness of the transparent polymeric component is between 1 mm and 20 mm, and a thickness of the opaque polymeric component is between 0.5 mm and 15 mm.
10. The polymeric vehicle glazing according to claim 9 , wherein the thickness of the transparent polymeric component is between 2 mm and 8 mm.
11. The polymeric vehicle glazing according to claim 9 , wherein the thickness of the transparent polymeric component is between 4 mm and 7 mm.
12. The polymeric vehicle glazing according to claim 9 , wherein the thickness of the opaque polymeric component is between 2 mm and 8 mm.
13. The polymeric vehicle glazing according to claim 9 , wherein the thickness of the opaque polymeric component is between 3 mm and 5 mm.
14. The polymeric vehicle glazing according to claim 1 , wherein the transparent polymeric component contains polyethylenes, polycarbonates, polypropylenes, polystyrenes, polybutadienes, polynitriles, polyesters, polyurethanes, polymethylmethacrylates, polyacrylates, polyamides, polyethylenterephthalate, acrylonitrile butadiene styrene, styrene-acrylonitrile, acrylic ester styrene acrylonitrile, acrylonitrile butadiene styrene/polycarbonate, polycarbonate/acrylonitrile butadiene styrene, mixtures and/or copolymers thereof.
15. The polymeric vehicle glazing according to claim 14 , wherein the transparent polymeric component contains polycarbonate, polymethylmethacrylate or a combination thereof.
16. The polymeric vehicle glazing according to claim 1 , wherein the opaque polymeric component contains polyethylenes, polycarbonates, polypropylenes, polystyrenes, polybutadienes, polynitriles, polyesters, polyurethanes, polymethylmethacrylates, polyacrylates, polyamides, polyethylenterephthalate, acrylonitrile butadiene styrene, styrene-acrylonitrile, acrylic ester styrene acrylonitrile, acrylonitrile butadiene styrene/polycarbonate, polycarbonate/acrylonitrile butadiene styrene and/or mixtures or copolymers thereof, and at least one colorant.
17. The polymeric vehicle glazing according to claim 16 , wherein the opaque polymeric component contains polycarbonate, polyethyleneterephthalate, polymethylmethacrylate or a combination thereof.
18. The polymeric vehicle glazing according to claim 16 , wherein the opaque polymeric component contains acrylonitrile butadiene styrene/polycarbonate.
19. The polymeric vehicle glazing according to claim 1 , wherein the polymeric vehicle glazing is coated with a protective coating comprising at least a polysiloxane, polyacrylate, polymethacrylate and/or a polyurethane, the coating having a thickness between 1 μm and 50 μm.
20. The polymeric vehicle glazing according to claim 19 , wherein the protective coating has a thickness between 2 μm and 25 μm.
21. The polymeric vehicle glazing according to claim 1 , wherein the angle ß is 20° to 60° in the direction of the periphery.
22. A process of manufacturing a polymeric vehicle glazing comprising:
two-component injection molding of a transparent polymeric component and an opaque polymeric component, wherein the opaque polymeric component is flush overmolded onto the transparent polymeric component,
applying a protective coating onto the outer face and/or the inner face,
applying at least one lower bus bar onto the inner face of the opaque polymeric component,
ultrasonically integrating conductive wires onto an inner face of the polymeric vehicle glazing,
applying an upper bus bar onto the at least one lower bus bar carrying the conductive wires and establishing an electrical connection of the bus bars with the conductive wires, and
obtaining the polymeric vehicle glazing, wherein the polymeric vehicle glazing comprises:
an outer face and an inner face, the outer face being a same planar face in its entirety,
a transparent polymeric component at the outer face and the inner face,
an opaque polymeric component flush mounted on the inner face in at least one section of the transparent polymeric component,
an interface connecting the transparent polymeric component and the opaque polymeric component and a junction point in which the transparent polymeric component, the opaque polymeric component and the ambient air meet,
a first interior face defined as the nearest parallel to the outer face that passes through the transparent polymeric component and the opaque polymeric component, and
a second interior face defined as the most distant parallel to the outer face that passes through the transparent polymeric component and the opaque polymeric component,
wherein at the junction point the interface and the second interior face form an angle α, wherein α is 20° to 100° in direction of the first interior face,
wherein at a point of the interface that lies 0.1 mm to 1 mm beneath the inner face, the interface and the second interior face form an angle α 1 , wherein α 1 is 10° to 60° in direction of the first interior face,
wherein the first interior face defines a plane of the interface nearest to the outer face, and
wherein within at least one section of opaque polymeric component, the inner face and the second interior face form an angle ß, wherein ß is 10° to 100° in direction of the periphery.
23. The process of manufacturing a polymeric vehicle glazing according to claim 22 , wherein the protective coating is applied onto the outer face and the inner face of the polymeric vehicle glazing.
24. A method comprising:
using a polymeric vehicle glazing as automotive glazing, glazing for aviation, glazing for rail vehicles, ship glazing,
wherein the polymeric vehicle glazing comprises:
an outer face and an inner face, the outer face being a same planar face in its entirety,
a transparent polymeric component at the outer face and the inner face,
an opaque polymeric component flush mounted on the inner face in at least one section of the transparent polymeric component,
an interface connecting the transparent polymeric component and the opaque polymeric component and a junction point in which the transparent polymeric component, the opaque polymeric component and the ambient air meet,
a first interior face defined as the nearest parallel to the outer face that passes through the transparent polymeric component and the opaque polymeric component, and
a second interior face defined as the most distant parallel to the outer face that passes through the transparent polymeric component and the opaque polymeric component,
wherein at the junction point the interface and the second interior face form an angle α, wherein α is 20° to 100° in direction of the first interior face,
wherein at a point of the interface that lies 0.1 mm to 1 mm beneath the inner face, the interface and the second interior face form an angle α 1 , wherein α 1 is 10° to 60° in direction of the first interior face,
wherein the first interior face defines a plane of the interface nearest to the outer face, and
wherein within at least one section of the opaque polymeric component, the inner face and the second interior face form an angle ß, wherein ß is 10° to 100° in direction of the periphery.
25. The method according to claim 24 , wherein the polymeric vehicle glazing is used in automotives as backlite, sidelite, windshield, lamp cover, or cover for headlamps.