Semiconductor device and fabrication method thereof

1. A method for fabricating a semiconductor device, comprising:

providing a base substrate;

forming gate structures over the base substrate;

forming doped source/drain regions in the base substrate at two sides of each of the gate structures;

forming an oxide layer on each of the doped source/drain regions;

forming a metal layer on the oxide layer; and

performing a reactive thermal annealing process, such that the metal layer reacts with a material of the oxide layer and a material of the doped source/drain regions to form a metal contact layer on each of the doped source/drain regions,

wherein the metal contact layer includes a first metal contact layer on the doped source/drain region, an oxygen-containing metal contact layer on the first metal contact layer, and a second metal contact layer on the oxygen-containing metal contact layer,

wherein the first metal contact layer is made of silicide, the oxygen-containing metal contact layer is made of oxysilicide, and the second metal contact layer is made of silicide.

2. The method according to claim 1 , wherein forming the oxide layer comprises:

performing an oxidation process on the doped source/drain regions.

3. The method according to claim 2 , wherein:

the oxidation process is a chemical soaking process.

4. The method according to claim 3 , wherein:

a mixture solution of sulfuric acid and hydrogen peroxide is used to perform the chemical soaking process to the doped source/drain regions;

a volume ratio of sulfuric acid and hydrogen peroxide in the mixture solution is in a range of approximately 1:1 to 1:5; and

a temperature of the mixture solution is in a range of approximately 120° C.-180° C.

5. The method according to claim 3 , wherein:

a mixture solution of ammonia and hydrogen peroxide is used to perform the chemical soaking process to the doped source/drain regions;

a volume ratio of ammonia and hydrogen peroxide in the mixture solution is in a range of approximately 1:4 to 1:15; and

a temperature of the mixture solution is in a range of approximately 25° C.-45° C.

6. The method according to claim 3 , wherein:

ozone-containing deionized water is used to perform the chemical soaking process.

7. The method according to claim 1 , wherein:

a thickness of the oxide layer is in a range of approximately 5 Å-30 Å.

8. The method according to claim 1 , wherein:

the metal layer is made of Ti.

9. The method according to claim 8 , wherein:

the first metal contact layer is made of titanium silicide;

the oxygen-containing metal contact layer is made of titanium oxysilicide; and

the second metal contact layer is made of titanium silicide.

10. The method according to claim 1 , before forming the oxide layers, further comprising:

forming a dielectric layer on a portion of the base substrate exposed by the gate structures and on the gate structures; and

etching the dielectric layer to form through-holes passing through the dielectric layer and exposing at least a portion of each of the doped source/drain regions,

wherein the through-holes expose the oxide layers on the doped source/drain regions.

11. The method according to claim 10 , wherein:

the metal layer is also formed on side surfaces of the through-holes and a top surface of the dielectric layer when forming the metal layer; and

the metal contact layers are formed on the doped source/drain regions exposed by the through-holes.

12. The method according to claim 11 , after forming the through-holes, further comprising:

forming a conductive plug filling the through-hole and electrically connected with the metal contact layer in each of the through-holes.

13. The method according to claim 11 , after forming the through-holes and before forming the conductive plugs, further comprising:

etching the dielectric layer to form openings exposing the gate structures in the dielectric layer; and

forming gate plugs filling the openings and electrically connected with the gate structures in the openings for forming the conductive plugs.

14. The method according to claim 10 , wherein the dielectric layer including an interlayer dielectric layer and a top dielectric layer above top surfaces of the gate structures, the interlayer dielectric layer leveling with or lower than the top surfaces of the gate structures, a gate-last process for forming the gate structures and the doped source/drain regions comprises:

forming dummy gate structures on the base substrate;

forming sidewall spacers on side surfaces of each of the dummy gate structures;

forming doped source/drain regions in the base substrate at two sides of each of the gate structures;

forming an interlayer dielectric layer exposing top surfaces of the gate structures and on a portion of the base substrate exposed by the dummy gate structures;

removing the dummy gate structures to form openings; and

forming a gate structure in each of the openings.

15. The method according to claim 10 , wherein a gate first process for forming the gate structures and the doped source/drain regions comprises:

forming gate structures on the base substrate;

forming sidewall spacers on side surfaces of each of the gate structures; and

forming doped source/drain regions in the base substrate at two sides of each of the gate structures.

16. The method according to claim 1 , after performing the reactive thermal annealing process, further comprising:

forming a dielectric layer on a portion of the base substrate exposed by the gate structures and on the gate structures;

etching through the dielectric layer to form through-holes passing through the dielectric layer and exposing surfaces of the second metal contact layers; and

forming a conductive plug in each of the through-holes to fill the through-holes.