IP Library › Granted Patent US 10,135,131
Granted Patent B2
US 10,135,131 · App. 14/959,018 · Granted Nov 20, 2018

Electromagnetic-wave transmitting cover

Inventors: Kazuki Takao (Kiyosu, JP); Daiichiro Kawashima (Kiyosu, JP); Takashi Sekiya (Kiyosu, JP); Hideto Maeda (Kiyosu, JP); Koji Okumura (Kiyosu, JP); Kenji Suzuki (Kiyosu, JP)
Assignee: TOYODA GOSEI CO., LTD.
H01Q1/422G01S13/931H01Q1/44G01S2007/027
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Quick Facts
Patent No.
US 10,135,131
App. No.
14/959,018
Granted
Nov 20, 2018
Kind
B2
Abstract

To provide an electromagnetic-wave transmitting cover which can achieve range extension and angle widening of a sensing radar and is excellent in design property. An electromagnetic-wave transmitting cover of the invention includes a base material made of an electromagnetic-wave-transmissive material, a light-transmitting base material formed on a surface of the base material and made of a light-transmissive material, and a design layer disposed between the base material and the light-transmitting base material, the electromagnetic-wave transmitting cover transmitting an electromagnetic wave, the electromagnetic-wave transmitting cover has an electromagnetic-wave transmitting area which transmits the electromagnetic wave, the base material and the light-transmitting base material in the electromagnetic-wave transmitting area has an interval of 0.12 mm or less, an adhesive layer is formed on an entire surface between the base materials, and a deviation in angle when the electromagnetic wave is transmitted is 0.3° or less.

Claims (22)

1. An electromagnetic-wave transmitting cover comprising:

a base material made of a material which can transmit an electromagnetic wave;

a light-transmitting base material formed on a surface of the base material and made of a light-transmissive material; and

a design layer disposed between the base material and the light-transmitting base material, the electromagnetic-wave transmitting cover transmitting an electromagnetic wave, wherein

the electromagnetic-wave transmitting cover has an electromagnetic-wave transmitting area which transmits the electromagnetic wave,

the base material and the light-transmitting base material in the electromagnetic-wave transmitting area has an interval of 0.12 mm or less, a thermosetting adhesive layer is formed on an entire surface between the base material and the light-transmitting base material, and a deviation in angle of the electromagnetic wave when the electromagnetic wave is transmitted through the electromagnetic-wave transmitting cover is 0.3° or less,

wherein, after either one of the base material and the light-transmitting base material is molded, the other one of the base materials is insert-molded together with a thermosetting adhesive agent that forms the thermosetting adhesive layer.

2. The electromagnetic-wave transmitting cover according to claim 1 , wherein a difference obtained by subtracting the relative permittivity of each of the base material and the light-transmitting base material from the relative permittivity of the adhesive layer ranges from −1.72 to 2.58.

3. The electromagnetic-wave transmitting cover according to claim 1 , wherein the electromagnetic-wave transmitting cover is disposed in front of a millimeter-wave radar.

4. An electromagnetic-wave transmitting cover comprising:

a base material configured to transmit an electromagnetic wave;

a light-transmitting base material having a plate-shaped to an elliptical outer shape and a shape matching a shape of the base material;

a design layer disposed between the base material and the light-transmitting base material; and

a thermosetting adhesive layer covering an entire surface of either the base material or the light-transmitting base material,

wherein

the electromagnetic-wave transmitting cover is configured to transmit an electromagnetic wave from a source behind the base material through each of the base material, the thermosetting adhesive layer, the design layer and the light-transmitting base layer,

the electromagnetic-wave transmitting cover includes an electromagnetic-wave transmitting area comprising adjoining parts of the base material, the design layer, the thermosetting adhesive layer and the light-transmitting base material through which the electromagnetic wave is transmitted,

the base material and the light-transmitting base material in the electromagnetic-wave transmitting area has an interval of 0.12 mm or less, and

a deviation in angle of the electromagnetic wave when the electromagnetic wave is transmitted through the electromagnetic-wave transmitting cover is 0.3° or less.

5. The electromagnetic-wave transmitting cover according to claim 4 , wherein a difference obtained by subtracting the relative permittivity of each of the base material and the light-transmitting base material from the relative permittivity of the thermosetting adhesive layer ranges from −1.72 to 2.58.

6. The electromagnetic-wave transmitting cover according to claim 4 , wherein the electromagnetic-wave transmitting cover is disposed in front of a millimeter-wave radar.

7. The electromagnetic-wave transmitting cover according to claim 4 , wherein, after either one of the base material and the light-transmitting base material is molded, the other one of the base materials is insert-molded together with an adhesive agent forming the thermosetting adhesive layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2015
From: TAKAO, KAZUKI; KAWASHIMA, DAIICHIRO; SEKIYA, TAKASHI; MAEDA, HIDETO; OKUMURA, KOJI; SUZUKI, KENJI
To: TOYODA GOSEI CO., LTD.
Reel/Frame 037207/0925 →
Priority Claims (1)
JP 2015-035596 · Feb 25, 2015 · national
Continuity (1)
Related Publication 20160248152A1 · Aug 25, 2016
Cited By (1)
US 12,681,171