7xxx series aluminum alloy member excellent in stress corrosion cracking resistance and method for manufacturing the same
An aluminum alloy member resistant to cracking and having high strengths and excellent stress corrosion cracking resistance is manufactured by crushing a 7xxx aluminum alloy extrudate. Specifically, a 7xxx aluminum alloy extrudate containing Zn of 3.0-8.0%, Mg of 0.4-2.5%, Cu of 0.05-2.0%, and Ti of 0.005-0.2%, in mass percent, and prepared through press quenching is subjected to a reversion treatment, to crushing within 72 hours after the reversion treatment, and then to aging. The reversion treatment includes heating at a temperature use rate of 0.4° C./second or more, holding in a temperature range of 200-550° C. for longer than 0 second, and cooling at a rate of 0.5° C./second or more. The ratio of the tensile residual stress σ rs to the 0.2% yield stress σ 0.2 after aging and the total content X of Mg and Zn satisfy a condition specified by Expression (1): Y ≤−0.1 X +1.4 (1).
1. A member, comprising:
a pair of flanges; and
a web connected to the flanges, a thickness of the web being from 1.5 to 4.0 mm,
wherein
the member is made of an aluminum alloy extrusion that comprises
Zn in a content of from 3.0 to 8.0 percent by mass,
Mg in a content of from 1.0 to 2.5 percent by mass,
Cu in a content of from 0.05 to 2.0 percent by mass,
Ti in a content of from 0.005 to 0.2 percent by mass,
at least one element selected from the group consisting of
Mn in a content of from 0.01 to 0.3 percent by mass,
Cr in a content of from 0.01 to 0.3 percent by mass and
Zr in a content of from 0.01 to 0.3 percent by mass and Al,
the member has a portion subjected to a reversion treatment and crushing in a direction perpendicular to an extrusion direction of the aluminum alloy extrusion and
the member satisfies conditions as follows:
1.5 t≤R≤ 10 t
Y≤− 0.1 X+ 1.4
Y=σ sr /σ 0.2
X=[ Mg]+[Zn]
where
R represents an inside bend radius of the web at the portion after said crushing;
t represents the thickness of the web;
σ sr represents a tensile residual stress of the web at the portion;
σ 0.2 represents a 0.2% yield stress of the member;
[Mg] represents a content of Mg; and
[Zn] represents a content of Zn.
2. The member according to claim 1 , wherein: the flanges are arranged to face each other.
3. The member according to claim 1 , wherein said crushing is within 72 hours of said reversion treatment.
4. The member according to claim 1 , wherein after said crushing the member is aged.
5. The member according to claim 1 , wherein said reversion treatment comprises heating at a rate of temperature rise of 0.4° C./second or more; holding in a temperature range of from 200° C. to 550° C. for a duration of longer than 0 second; and subsequently cooling at a cooling rate of 0.5° C./second or more.
6. The member according to claim 1 , wherein the aluminum alloy extrusion comprises Zn in a content of from 5.0 to 8.0 percent by mass.
7. The member according to claim 1 , wherein the aluminum alloy extrusion comprises a total content of Zn and Mg of 6.0 to 10.5 percent by mass.
8. The member according to claim 1 , wherein the aluminum alloy extrusion comprises Cu in a content of from 0.5 to 1.5 percent by mass.
9. The member according to claim 1 , wherein the aluminum alloy extrusion comprises Mn in a content of from 0.01 to 0.3 percent by mass.
10. The member according to claim 1 , wherein the aluminum alloy extrusion comprises Cr in a content of from 0.01 to 0.3 percent by mass.
11. The member according to claim 1 , wherein the aluminum alloy extrusion comprises Zr in a content of from 0.01 to 0.3 percent by mass.
12. The member according to claim 1 , wherein the aluminum alloy extrusion comprises Fe and Si, wherein Fe is in a content of 0.35 percent by mass or less and Si is in a content of 0.3 percent by mass or less.
13. The member according to claim 1 , wherein the member has a hollow square or hollow rectangle profile.
14. The member according to claim 1 , wherein the member has two webs and a double hollow profile having a rectangle with one inside bar between the webs.
15. The member according to claim 1 , wherein the member has two webs and a triple hollow profile having rectangle with two inside bars between the webs.