IP Library › Granted Patent US 10,141,114
Granted Patent B2
US 10,141,114 · App. 15/488,102 · Granted Nov 27, 2018

Multi-layer ceramic capacitor and method of producing the same

Inventors: Ryo Ono (Tokyo, JP); Tetsuhiko Fukuoka (Tokyo, JP)
Assignee: Taiyo Yuden Co., Ltd.
H01G4/30H01G4/012H01G4/12H01G4/242
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Quick Facts
Patent No.
US 10,141,114
App. No.
15/488,102
Granted
Nov 27, 2018
Kind
B2
Abstract

A multi-layer ceramic capacitor includes: a body, a first external electrode, and a second external electrode. The body includes a first end surface and a second end surface that face each other, a side surface that extends between the first end surface and the second end surface, a first recess that extends along a first ridge of the first end surface and the side surface, a second recess that extends along a second ridge of the second end surface and the side surface, a first internal electrode that is drawn to the first end surface and the first recess, and a second internal electrode that faces the first internal electrode and is drawn to the second end surface and the second recess. The first external electrode covers the body from the first end surface. The second external electrode covers the body from the second end surface.

Claims (37)

1. A multi-layer ceramic capacitor, comprising:

a body including

a first end surface and a second end surface that face each other,

a side surface that extends between the first end surface and the second end surface,

a first recess that extends along a first ridge of the first end surface and the side surface,

a second recess that extends along a second ridge of the second end surface and the side surface,

a first internal electrode that is drawn to the first end surface and the first recess, and

a second internal electrode that faces the first internal electrode and is drawn to the second end surface and the second recess;

a first external electrode that covers the body from the first end surface; and

a second external electrode that covers the body from the second end surface,

wherein a depth of the first recess from the first end surface is 30% or less of an interval between the first end surface and the second internal electrode, and a depth of the second recess from the second end surface is 30% or less of an interval between the second end surface and the first internal electrode.

2. The multi-layer ceramic capacitor according to claim 1 , wherein

the body further includes a side margin that is disposed along the side surface to form the first recess and the second recess together with the first end surface and the second end surface, respectively.

3. The multi-layer ceramic capacitor according to claim 1 , wherein

the first external electrode and the second external electrode extend to the side surface.

4. A method of producing a multi-layer ceramic capacitor, comprising:

producing a body including

a first end surface and a second end surface that face each other,

a side surface that extends between the first end surface and the second end surface,

a first recess that extends along a first ridge of the first end surface and the side surface,

a second recess that extends along a second ridge of the second end surface and the side surface,

a first internal electrode that is drawn to the first end surface and the first recess, and

a second internal electrode that faces the first internal electrode and is drawn to the second end surface and the second recess;

forming a first external electrode that covers the body from the first end surface; and

forming a second external electrode that covers the body from the second end surface,

wherein ceramic sheets are pressure-bonded to produce a multi-layer chip including the first internal electrode and the second internal electrode,

wherein a side margin extending along the side surface is formed on the multi-layer chip to produce the body, the body being unsintered, and

wherein the side margin formed on the multi-layer chip is dried to shrink, to form the first recess and the second recess.

5. The method of producing a multi-layer ceramic capacitor according to claim 4 , wherein

the unsintered body is produced, the body including the side margin that is made of a material having a larger shrinking percentage at sintering than a material of the multi-layer chip, and

the method further comprises sintering the unsintered body to form the first recess and the second recess after forming the side margin on the multi-layer chip.

6. The method of producing a multi-layer ceramic capacitor according to claim 5 , wherein

the side margin is made of a material that is easier to generate a liquid phase at sintering than the material of the multi-layer chip.

7. The method of producing a multi-layer ceramic capacitor according to claim 5 , wherein

the side margin is made of a material having a smaller proportion of base powder than the material of the multi-layer chip.

8. The method of producing a multi-layer ceramic capacitor according to claim 5 , wherein

the side margin is made of a material having a smaller average particle diameter of base powder than the material of the multi-layer chip.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2017
From: ONO, RYO; FUKUOKA, TETSUHIKO
To: TAIYO YUDEN CO., LTD.
Reel/Frame 043065/0620 →
Priority Claims (1)
JP 2016-080787 · Apr 14, 2016 · national
Continuity (1)
Related Publication 20170301471A1 · Oct 19, 2017
Cited By (1)
US 12,542,242