IP Library Granted Patent US 10,147,974
Granted Patent B2
US 10,147,974 · App. 15/677,797 · Granted Dec 4, 2018

Battery separator membrane and battery employing same

Inventors: Richard I. Masel (Boca Raton, FL); Zengcai Liu (Boca Raton, FL)
Assignee: Dioxide Materials, Inc
H01M10/26H01M2/1653H01M4/248H01M2300/0082
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,147,974
App. No.
15/677,797
Granted
Dec 4, 2018
Kind
B2
Abstract

A battery comprises an ion-conducting polymeric composition comprising a copolymer of styrene and vinylbenzyl-R s , where R s is a positively charged cyclic amine group. The ion-conducting polymeric composition can be in the form of a membrane. The ion-conducting polymeric composition can comprise a terpolymer of styrene, vinylbenzyl-R s and vinylbenzyl-R x , in which R s is a positively charged cyclic amine group, R x is at least one constituent selected from the group consisting of Cl, OH, and a reaction product between an OH or a Cl and a species other than a cyclic amine or a simple amine, the total weight of the vinylbenzyl-R x groups is greater than 1% of the total weight of the membrane, and the total weight of the vinylbenzyl-R s groups is 15% or more of the total weight of the membrane.

Claims (46)

1. A battery comprising a separator membrane, the separator membrane comprising an ion-conducting polymeric composition comprising a copolymer of styrene and vinylbenzyl-R s , wherein R s is a positively charged cyclic amine group.

2. The battery of claim 1 , wherein said ion-conducting polymeric composition comprises a terpolymer of styrene, vinylbenzyl-R s and vinylbenzyl-R x , wherein:

R s is a positively charged cyclic amine group,

R x is at least one constituent selected from the group consisting of Cl, OH and a reaction product between an OH or a Cl and an inorganic species or an organic species other than an amine,

the total weight of the vinylbenzyl-R x groups is greater than 1% of the total weight of the terpolymer, and

wherein the total weight of the vinylbenzyl-R s groups is 15% or more of the total weight of the terpolymer.

3. The battery of claim 1 , wherein R s is selected from the group consisting of imidazoliums, pyridiniums, pyrazoliums, pyrrolidiniums, pyrroliums, pyrimidiums, piperidiniums, indoliums, and triaziniums.

4. The battery of claim 3 , wherein R s is an imidazolium.

5. The battery of claim 4 , wherein said imidazolium is tetramethylimidazolium.

6. The battery of claim 3 , wherein R s is a pyridinium.

7. The battery of claim 6 , wherein said pyridinium is an alkylpyridinium.

8. The battery of claim 7 , wherein said pyridinium is pentamethylpyridinium.

9. The battery of claim 1 , wherein said copolymer has a molecular weight between 1000 and 10,000,000 atomic units (A.U.).

10. The battery of claim 9 , wherein said copolymer has a molecular weight between 10,000 and 1,000,000 A.U.

11. The battery of claim 10 , wherein said copolymer has a molecular weight between 25,000 and 250,000 A.U.

12. The battery of claim 1 , wherein said ion-conducting polymeric composition comprises at least a portion of said separator membrane.

13. The battery of claim 12 , wherein said battery separator membrane has a thickness between 10 and 300 micrometers.

14. The battery of claim 1 , wherein said ion-conducting polymeric composition further comprises at least one constituent selected from the group consisting of:

a linear or substituted polyolefin;

a polymer comprising uncharged cyclic amine groups;

a polymer comprising at least one of a phenylene group and a phenyl group;

a polyamide; and

the reaction product of a constituent having two carbon-carbon double bonds.

15. The battery of claim 14 , wherein:

said polyolefin comprises at least one of polyethylene, polypropylene and polytetrafluoroethylene;

said polymer comprising uncharged cyclic amine groups is polybenzimidazole;

said polymer comprising at least one of a phenylene group and a phenyl group is polyphenylene oxide;

said constituent having two carbon-carbon double bonds is at least one of divinyl benzene and butadiene; and

said polyamide constituent is nylon 6 or nylon 66.

16. The battery of claim 1 , further comprising an electrode comprising at least one d-block element.

17. The battery of claim 16 , wherein said d-block element is selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, and Zn.

18. The battery of claim 17 , wherein said d-block element is bonded to organic ligands.

19. The battery of claim 1 , wherein said copolymer is crosslinked.

20. The battery of claim 1 , wherein the separator membrane comprises a porous polymer with an average pore size between 0.5 and 3 nm.

21. The battery of claim 1 , wherein said separator membrane further comprises a clay.

22. The battery of claim 1 , wherein said separator membrane further comprises a zeolite.

23. The battery of claim 1 , wherein said separator membrane further comprises a metal oxide.

24. The battery of claim 1 , wherein said separator membrane further comprises a nano-filtration or ultrafiltration membrane.

25. The battery of claim 1 , wherein said separator membrane further comprises alternate layers of:

(a) organic molecules or polymers comprises anionic groups; and

(b) organic molecules or polymers comprises cationic groups.

26. The battery of claim 1 , wherein said separator membrane further comprises molecules or polymers capable of chelating metal ions.

27. The battery of claim 1 , wherein said separator membrane further comprises molecules or polymers having carboxylate ligands.

28. The battery of claim 1 , wherein said separator membrane further comprises a cation exchange ionomer.

29. The battery of claim 28 , wherein said cation exchange ionomer comprises perfluorosulfonic acid.

30. The battery of claim 1 , wherein said separator membrane further comprises a reverse osmosis membrane.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2024
From: DIOXIDE MATERIALS, INC.
To: GREENLYZER US, INC.
Reel/Frame 066964/0761 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2017
From: LIU, ZENGCAI; MASEL, RICH
To: DIOXIDE MATERIALS, INC
Reel/Frame 043643/0690 →
Continuity (2)
Provisional Application 62492946 · May 1, 2017
Related Publication 20180316063A1 · Nov 1, 2018
Cited By (1)
US 12,676,311