IP Library › Granted Patent US 10,153,063
Granted Patent B2
US 10,153,063 · App. 14/352,184 · Granted Dec 11, 2018

Copper alloy for electronic devices, method of manufacturing copper alloy for electronic devices, copper alloy plastic working material for electronic devices, and component for electronic devices

Inventors: Yuki Ito (Okegawa, JP); Kazunari Maki (Saitama, JP)
Assignee: MITSUBISHI MATERIALS CORPORATION
H01B1/026C22C9/00C22F1/08
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Quick Facts
Patent No.
US 10,153,063
App. No.
14/352,184
Granted
Dec 11, 2018
Kind
B2
Abstract

A copper alloy for electronic devices has a low Young's modulus, high proof stress, high electrical conductivity and excellent bending formability and is appropriate for a component for electronic devices including a terminal, a connector, a relay and a lead frame. Also a method of manufacturing a copper alloy utilizes a copper alloy plastic working material for electronic devices, and a component for electronic devices. The copper alloy includes Mg at 3.3 to 6.9 at %, with a remainder substantially being Cu and unavoidable impurities. When a concentration of Mg is X at %, an electrical conductivity σ (% IACS) is in a range of σ≤{1.7241/(−0.0347×X 2 +0.6569×X+1.7)}×100, and an average grain size is in a range of 1 μm-100 μm. In addition, an average grain size of a copper material after an intermediate heat treatment and before finishing working is in a range of 1 μm-100 μm.

Claims (38)

1. A copper alloy for electronic devices, consisting of:

a binary alloy of Cu and Mg,

wherein the binary alloy consists of Mg at a content of 3.3 at % or more and 6.9 at % or less, and a remainder of Cu and unavoidable impurities,

when a concentration of Mg is given as X at %, an electrical conductivity of the copper alloy (% IACS) satisfies σ≤{1.7241/(−0.0347×X 2 +0.6569×X+1.7)}×100,

an average grain size is in a range of 1 μm or greater and 100 μm or smaller,

the copper alloy is a Cu—Mg solid solution alloy supersaturated with Mg, and

a Young's modulus is in a range of 125 GPa or less, and a 0.2% proof stress σ 0.2 is in a range of 400 MPa or more.

2. The copper alloy for electronic devices according to claim 1 ,

wherein a ratio of a region having a CI value of 0.1 or less is in a range of 80% or less as a measurement result according to an SEM-EBSD method.

3. The copper alloy for electronic devices according to claim 1 ,

wherein an average number of intermetallic compounds having grain sizes of 0.1 μm or greater and mainly containing Cu and Mg is in a range of 1 piece/μm 2 or less during observation by a scanning electron microscope.

4. The copper alloy for electronic devices according to claim 1 ,

wherein an amount of Sn as an unavoidable impurity is in a range of less than 0.1 mass %, and an amount of Zn as an unavoidable impurity is in a range of less than 0.01 mass %.

5. A copper alloy for electronic devices, consisting of:

a binary alloy of Cu and Mg,

wherein the binary alloy consists of Mg at a content of 3.3 at % or more and 6.9 at % or less, and a remainder of Cu and unavoidable impurities,

when a concentration of Mg is given as X at %, an electrical conductivity of the copper alloy (% IACS) satisfies σ≤{1.7241/(−0.0347×X 2 +0.6569×X+1.7)}×100,

an average grain size of a copper material after an intermediate heat treatment and before finishing working is in a range of 1 μm or greater and 100 μm or smaller,

the copper alloy is a Cu—Mg solid solution alloy supersaturated with Mg, and

a Young's modulus is in a range of 125 GPa or less, and a 0.2% proof stress σ 0.2 is in a range of 400 MPa or more.

6. The copper alloy for electronic devices according to claim 5 ,

wherein a ratio of a region having a CI value of 0.1 or less is in a range of 80% or less as a measurement result according to an SEM-EBSD method.

7. The copper alloy for electronic devices according to claim 5 ,

wherein an average number of intermetallic compounds having grain sizes of 0.1 μm or greater and mainly containing Cu and Mg is in a range of 1 piece/μm 2 or less during observation by a scanning electron microscope.

8. The copper alloy for electronic devices according to claim 5 ,

wherein an amount of Sn as an unavoidable impurity is in a range of less than 0.1 mass %, and an amount of Zn as an unavoidable impurity is in a range of less than 0.01 mass %.

9. A copper alloy plastic working material for electronic devices, consisting of the copper alloy for electronic devices according to claim 1 ,

wherein a Young's modulus E is in a range of 125 GPa or less, and a 0.2% proof stress σ 0.2 is in a range of 400 MPa or more.

10. The copper alloy plastic working material for electronic devices according to claim 9 ,

wherein the copper alloy plastic working material is used as a copper material included in a component for electronic devices such as a terminal including a connector, a relay, and a lead frame.

11. A component for electronic devices, comprising the copper alloy for electronic devices according to claim 1 .

12. A terminal comprising the copper alloy for electronic devices according to claim 1 .

13. A copper alloy plastic working material for electronic devices, consisting of the copper alloy for electronic devices according to claim 5 ,

wherein a Young's modulus E is in a range of 125 GPa or less, and a 0.2% proof stress σ 0.2 is in a range of 400 MPa or more.

14. The copper alloy plastic working material for electronic devices according to claim 13 ,

wherein the copper alloy plastic working material is used as a copper material included in a component for electronic devices such as a terminal including a connector, a relay, and a lead frame.

15. A component for electronic devices, comprising the copper alloy for electronic devices according to claim 5 .

16. A terminal comprising the copper alloy for electronic devices according to claim 5 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2014
From: ITO, YUKI; MAKI, KAZUNARI
To: MITSUBISHI MATERIALS CORPORATION
Reel/Frame 032687/0110 →
Priority Claims (1)
JP 2011-243869 · Nov 7, 2011 · national
Continuity (1)
Related Publication 20140283962A1 · Sep 25, 2014