IP Library Granted Patent US 10,153,338
Granted Patent B2
US 10,153,338 · App. 15/497,594 · Granted Dec 11, 2018

Method of manufacturing a capacitor

Inventors: Chun Hua Chang (Zhubei, TW); Der-Chyang Yeh (Hsinchu, TW); Kuang-Wei Cheng (Hsinchu, TW); Yuan-Hung Liu (Hsinchu, TW); Shang-Yun Hou (Jubei, TW); Wen-Chih Chiou (Miaoli, TW); Shin-Puu Jeng (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
H01L28/60H01L21/76832H01L21/76846H01L21/76877H01L23/5223H01L23/5226H01L23/5283H01L23/53228H01L23/53295
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Quick Facts
Patent No.
US 10,153,338
App. No.
15/497,594
Granted
Dec 11, 2018
Kind
B2
Abstract

A method of forming a device includes forming a through via extending into a substrate. The method further includes forming a first insulating layer over the surface of the substrate. The method further includes forming a first metallization layer in the first insulating layer and electrically connected to the through via. The method further includes forming a capacitor over the first metallization layer, wherein the capacitor comprises a first capacitor dielectric layer and a second capacitor dielectric layer. The method further includes depositing a continuous second insulating layer over the first insulating layer. The capacitor is within the second insulating layer. The method further includes depositing a third insulating layer over the second insulating layer. The method further includes forming a second metallization layer in the third insulating layer. A bottom surface of the second metallization layer is below a bottom surface of the third insulating layer.

Claims (64)

1. A method of forming a device, the method comprising:

forming a through via extending from a surface of a substrate into the substrate;

forming a first insulating layer over the surface of the substrate;

forming a first metallization layer in the first insulating layer, the first metallization layer electrically connected to the through via;

forming a capacitor over the first metallization layer, wherein the capacitor comprises a first capacitor dielectric layer over the first metallization layer and a second capacitor dielectric layer over the first capacitor dielectric layer;

removing a portion of the substrate opposite the capacitor to expose the through via;

depositing a second insulating layer over the first insulating layer, wherein the capacitor is within the second insulating layer;

depositing a third insulating layer over the second insulating layer; and

forming a second metallization layer in the third insulating layer, wherein a bottom surface of the second metallization layer is below a bottom surface of the third insulating layer, and the second metallization layer is electrically connected to the capacitor through a via plug.

2. The method of claim 1 , wherein the forming of the capacitor comprises forming two metal-insulator-metal (MIM) capacitors.

3. The method of claim 1 , wherein the forming of the capacitor comprises forming a first electrode layer over the first metallization layer, a second electrode layer over the first electrode layer, and a third electrode layer over the second electrode layer.

4. The method of claim 3 , wherein the forming of the first electrode layer comprises forming the first electrode layer larger in area than the second electrode layer.

5. The method of claim 3 , wherein the forming of the second electrode layer comprises forming the second electrode layer larger in area than the third electrode layer.

6. The method of claim 1 , further comprising:

forming a dielectric layer over the first metallization layer prior to forming the capacitor.

7. The method of claim 1 , wherein the forming of the through via comprises forming the through via in a silicon interposer.

8. The method of claim 1 , wherein the forming of the capacitor comprises forming a planar capacitor.

9. The method of claim 1 , wherein the forming of the through via comprises forming the through via comprising copper.

10. A method of forming a device, the method comprising:

forming a through via extending from a surface of a substrate into the substrate;

forming a first metallization layer electrically connected to the through via;

depositing a first etch stop layer directly over the first metallization layer;

forming a capacitor directly over the first etch stop layer, wherein forming the capacitor comprises:

depositing a first conductive layer directly over the first etch stop layer,

depositing a first insulating layer over the first conductive layer,

depositing a second conductive layer over the first insulating layer,

etching the first insulating layer and the second conductive layer using a first etching process, and

etching the first conductive layer using a second etching process subsequent to the first etching process; and

depositing a cap layer over the first conductive layer, the first insulating layer and the second conductive layer, wherein the cap layer contacts sidewalls of the first conductive layer.

11. The method of claim 10 , wherein the forming of the capacitor further comprises:

depositing a second insulating layer over the first conductive layer,

depositing a third conductive layer over the second insulating layer, and

etching the second insulating layer and the third conductive layer using a third etching processes, wherein the second etching process is subsequent to the third etching process.

12. The method of claim 10 , further comprising:

depositing a first dielectric layer over the capacitor, wherein the capacitor is in the first dielectric layer;

depositing a second etch stop layer over the first dielectric layer;

depositing a second dielectric layer over the second etch stop layer; and

forming a plurality of via plugs in the first dielectric layer, wherein at least two via plugs of the plurality of via plugs electrically connect to the capacitor.

13. The method of claim 12 , further comprising forming a plurality of second metallization layer features in the second dielectric layer, wherein a bottom surface of at least one second metallization layer feature of the plurality of second metallization layer features is closer to the capacitor than a bottom surface of the second etch stop layer.

14. The method of claim 10 , wherein the forming of the through via comprises:

etching a trench into the substrate;

depositing a liner layer in the trench; and

depositing a conductive material on the liner layer.

15. The method of claim 14 , further comprising removing a portion of the substrate opposite the capacitor to expose a surface of the through via.

16. The method of claim 10 , wherein the forming of the first metallization layer comprises forming the first metallization layer in direct contact with the substrate.

17. A method of forming a device, the method comprising:

forming a through via extending from a surface of a substrate into the substrate, wherein the forming of the through via comprises:

etching a trench into the substrate,

depositing a liner layer in the trench, and

depositing a conductive material on the liner layer, wherein the liner layer separates the conductive material from the substrate;

forming a first metallization layer electrically connected to the through via, wherein the first metallization layer directly contacts a portion of the substrate;

depositing a first etch stop layer over the first metallization layer; and

forming a plurality of capacitors over the first etch stop layer, wherein a first capacitor of the plurality of capacitors shares a conductive layer with a second capacitor of the plurality of capacitors.

18. The method of claim 17 , wherein the forming of the plurality of capacitors comprises:

depositing a first conductive layer directly over the first etch stop layer;

depositing a first insulating layer over the first conductive layer;

depositing a second conductive layer over the first insulating layer;

depositing a second insulating layer over the first conductive layer;

depositing a third conductive layer over the second insulating layer;

etching the second insulating layer and the third conductive layer using a first etching process;

etching the first insulating layer and the second conductive layer using a second etching process subsequent to the first etching process; and

etching the first conductive layer using a third etching processes subsequent to the second etching process.

19. The method of claim 17 , further comprising forming a cap layer over each capacitor of the plurality of capacitors.

20. The method of claim 17 , further comprising forming a plurality of via plugs, wherein the plurality of via plugs electrically connects the first capacitor to the second capacitor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 26, 2017
From: CHANG, CHUN HUA; YEH, DER-CHYANG; CHENG, KUANG-WEI; LIU, YUAN-HUNG; HOU, SHANG-YUN; CHIOU, WEN-CHIH; JENG, SHIN-PUU
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 042149/0620 →
Continuity (3)
Continuation 14515368 · Oct 15, 2014
Division 13485340 · May 31, 2012
Related Publication 20170229534A1 · Aug 10, 2017