IP Library Granted Patent US 10,154,863
Granted Patent B2
US 10,154,863 · App. 15/285,608 · Granted Dec 18, 2018

Flexible bone screw

Inventors: T. Wade Fallin (Hyde Park, UT); M. Mary Sinnott (Logan, UT); Robert W. Hoy (Essex Junction, VT)
Assignee: INTRAFUSE, LLC
A61B17/7208A61B17/1725A61B17/725A61B17/7225A61B17/7291A61B17/863A61B17/8685A61B2017/00526A61B2017/00907A61B2017/8655
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Quick Facts
Patent No.
US 10,154,863
App. No.
15/285,608
Granted
Dec 18, 2018
Kind
B2
Abstract

Examples of devices and methods for stabilizing a fracture in a bone include a body having an elongate distal portion having an outer surface defining a screw thread and an elongate proximal portion having a non-threaded outer surface. In one example, a passage is formed through the proximal portion transverse to the longitudinal axis from a first opening on the surface of the proximal portion to a second opening on the surface of the proximal portion.

Claims (50)

1. A bone screw for stabilizing bone fractures, the bone screw comprising:

a body defining a longitudinal axis extending between a proximal end and a distal end;

an elongate proximal portion of the body comprising a first material; and

an elongate distal portion of the body comprising a second material different from the first material such that a material composition of the body varies along a length of the body, the elongate distal portion having an outer surface defining a helical distal screw thread formed on a threaded distal portion, wherein the threaded distal portion is formed entirely of the second material, the helical distal screw thread having a minor diameter and a major diameter, wherein the second material has a lower stiffness than the first material, and

wherein a part of the body that is proximal to the helical distal screw thread has a diameter that is greater than the minor diameter of the helical distal screw thread.

2. The bone screw of claim 1 further comprising a passage formed through the elongate proximal portion transverse to the longitudinal axis from a first opening on an outer surface of the elongate proximal portion to a second opening on the outer surface of the elongate proximal portion.

3. The bone screw of claim 1 wherein the body comprises a sleeve surrounding a separate core, the sleeve and core being joined together to form the body.

4. The bone screw of claim 3 wherein the helical distal screw thread is formed on the sleeve.

5. The bone screw of claim 4 wherein the elongate proximal portion comprises the core extending proximally from the sleeve.

6. The bone screw of claim 4 wherein the sleeve comprises a polymeric material, the helical distal screw thread being formed in the polymeric material of the helical distal screw thread.

7. The bone screw of claim 6 wherein the core comprises a metal.

8. The bone screw of claim 6 wherein the sleeve comprises a resorbable polymer.

9. The bone screw of claim 8 wherein the core comprises a reinforced polymer.

10. The bone screw of claim 6 wherein the core comprises a slip resisting feature formed on a surface of the core and the sleeve is molded onto the core so that the polymeric material and slip resisting feature interdigitate.

11. The bone screw of claim 6 wherein the polymeric material comprises polyetheretherketone and the core comprises titanium.

12. The bone screw of claim 3 wherein the sleeve is pinned to the core.

13. The bone screw of claim 3 wherein the sleeve is threaded onto the core.

14. A bone screw for stabilizing bone fractures, the bone screw comprising:

a body defining a longitudinal axis extending between a proximal end and a distal end;

an elongate proximal portion of the body comprising a first material; and

an elongate distal portion of the body comprising a second material such that the elongate distal portion of the body has a second bending stiffness less than half of a first bending stiffness of the elongate proximal portion, the elongate distal portion having an outer surface defining a helical distal screw thread formed on a threaded distal portion, wherein the threaded distal portion is formed entirely of the second material, the helical distal screw thread having a minor diameter and a major diameter, and wherein the helical distal screw thread has a length, along the longitudinal axis, at least twice its minor diameter.

15. The bone screw of claim 14 further comprising a passage formed through the elongate proximal portion transverse to the longitudinal axis from a first opening on an outer surface of the elongate proximal portion to a second opening on the outer surface of the elongate proximal portion.

16. The bone screw of claim 14 wherein the body comprises a sleeve surrounding a separate core, the sleeve and core being joined together to form the body.

17. The bone screw of claim 16 , wherein

the core is formed of the first material;

the sleeve is formed of the second material;

the first material comprises titanium; and

the second material comprises polyetheretherketone.

18. The bone screw of claim 17 , wherein the sleeve is secured to the core via at least one selection from the group consisting of:

a pin passing through aligned holes in the sleeve and the core; and

sleeve threads of the sleeve that engage core threads of the core.

19. A bone screw for stabilizing bone fractures, the bone screw comprising:

a body defining a longitudinal axis extending between a proximal end and a distal end;

an elongate proximal portion of the body comprising a first material comprising a metal; and

an elongate distal portion of the body comprising a second material comprising a polymer, the elongate distal portion having an outer surface defining a helical distal screw thread formed on a threaded distal portion, wherein the threaded distal portion is formed entirely of the second material, the helical distal screw thread having a minor diameter and a major diameter;

wherein the first material is not present in the elongate distal portion, or is present in the elongate distal portion with a second thickness, perpendicular to the longitudinal axis, that is less than a first thickness, perpendicular to the longitudinal axis, of the first material within the elongate proximal portion, and

wherein a part of the body that is proximal to the helical distal screw thread has a diameter that is greater than the minor diameter of the helical distal screw thread.

20. The bone screw of claim 19 wherein:

the body comprises a sleeve surrounding a separate core, the sleeve and core being joined together to form the body;

the core is formed of the first material;

the sleeve is formed of the second material;

the helical distal screw thread is formed on the sleeve; and

the elongate proximal portion comprises the core extending proximally from the sleeve.

21. A bone screw for stabilizing bone fractures, the bone screw consisting essentially of:

a body defining a longitudinal axis extending between an elongate proximal portion and an elongate distal portion, the body comprising:

a core, formed of a metal, extending at least through the elongate proximal portion; and

a sleeve, formed of a polymer, surrounding and immovably joined to the core and extending through the elongate proximal portion and the elongate distal portion;

wherein:

the elongate distal portion comprises an outer surface defining a helical distal screw thread; and

the elongate distal portion is sufficiently flexible to bend in response to insertion of the distal end into a curved portion of a hole in human bone.

Assignments (3)
SECURITY INTEREST Recorded Mar 30, 2020
From: CONVENTUS ORTHOPAEDICS, INC.
To: HORIZON TECHNOLOGY FINANCE CORPORATION
Reel/Frame 052259/0739 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 18, 2020
From: INTRAFUSE, LLC
To: CONVENTUS ORTHOPAEDICS, INC.
Reel/Frame 051846/0473 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2016
From: FALLIN, T. WADE; SINNOTT, M. MARY; HOY, ROBERT W.
To: INTRAFUSE, LLC
Reel/Frame 039954/0491 →
Continuity (4)
Continuation In Part 15197879 · Jun 30, 2016
Provisional Application 62191904 · Jul 13, 2015
Provisional Application 62238780 · Oct 8, 2015
Related Publication 20170056077A1 · Mar 2, 2017
Cited By (1)
US 12,364,525