IP Library › Granted Patent US 10,161,189
Granted Patent B2
US 10,161,189 · App. 14/941,534 · Granted Dec 25, 2018

Systems and methods for drilling wellbores having a short radius of curvature

Inventor: Joseph A. Zupanick (Pineville, WV)
Assignee: Pine Tree Gas, LLC
E21B7/067E21B3/00E21B4/18
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,161,189
App. No.
14/941,534
Granted
Dec 25, 2018
Kind
B2
Abstract

Systems and methods are presented for drilling a wellbore with a portion having a short radius of curvature. The systems include a drill assembly having a motor and a tubular housing. An actuator is at least partially disposed within the tubular housing and couples the motor to the tubular housing. The actuator is configured to selectively articulate the drill assembly between a straight configuration and a bent configuration. At least one torque anchor is fluidly-coupled to a trailing end of the drill assembly. Methods are presented for selectively articulating the drill assembly to form the wellbore, including the portion having short radius of curvature. Other systems and methods are presented.

Claims (35)

1. A method for drilling a wellbore with a portion having a short radius of curvature, which is less than 21.3 meters, the method comprising:

running a drill string within the wellbore, the drill string comprising a drill assembly, a flexible conduit, and at least one anti-torque anchor, wherein the at least one anti-torque anchor comprises at least one selectively deployable anchor device, the drill assembly having a leading end and a trailing end;

engaging a wall of the wellbore with the at least one anti-torque anchor;

triggering an actuator disposed within the drill assembly to selectively cant the leading end relative to the trailing end, thereby forming a bent configuration;

while in the bent configuration, energizing a high-speed motor associated with the leading end to rotate a drill bit;

deploying the at least one anchor device of the at least one anti-torque anchor such that the at least one anchor goes from a retracted position to a deployed position, and wherein the at least one anti-torque anchor, while engaging the wall of the wellbore, substantially restrains a rotational motion of the drill assembly and the drill string while substantially allowing a longitudinal motion; and

wherein the step of triggering the actuator within the drill assembly comprises:

altering a pressure differential across a piston within the actuator to translate the piston along a piston stroke,

using the piston movement to transmit a force to the leading end of the drive assembly, and

wherein a linkage couples the piston to an off-center point on the motor.

2. The method of claim 1 , wherein the leading end is canted at least 4 degrees to reach the bent configuration.

3. The method of claim 1 , further comprising:

supplying pressurized fluid through the drill string to the high-speed motor;

dampening variations in fluid pressure with a shock sub to produce a substantially constant weight on the drill bit; and

wherein the shock sub is positioned along the drill string between the drill assembly and the at least one anti-torque anchor.

4. The method of claim 1 , wherein the pressure differential is altered by venting air proximate the piston through a port, the port in fluid communication with an exterior of the drill assembly and selectively occludable by a valve.

5. A method for drilling a wellbore with a portion having a short radius of curvature, which is less than 21.3 meters, the method comprising:

running a drill string within the wellbore, the drill string comprising a drill assembly and at least one anti-torque anchor, the drill assembly having a leading end and a trailing end;

engaging a wall of the wellbore with the at least one anti-torque anchor;

triggering an actuator disposed within the drill assembly to selectively cant the leading end relative to the trailing end, thereby forming a bent configuration;

while in the bent configuration, energizing a high-speed motor associated with the leading end to rotate a drill bit;

wherein the at least one anti-torque anchor, while engaging the wall of the wellbore, substantially restrains a rotational motion of the drill assembly and the drill string while substantially allowing a longitudinal motion; and

wherein the step of triggering the actuator within the drill assembly comprises:

altering a pressure differential across a piston within the actuator to translate the piston along a piston stroke,

using piston movement to transmit a force to the leading end of the drive assembly, and

wherein a linkage couples the piston to an off-center point on the motor.

6. A method for drilling a wellbore with a portion having a short radius of curvature, which is less than 21.3 meters, the method comprising:

running a drill string within the wellbore, the drill string comprising a drill assembly and at least one anti-torque anchor, the drill assembly having a leading end and a trailing end;

engaging a wall of the wellbore with the at least one anti-torque anchor;

triggering an actuator disposed within the drill assembly to selectively cant the leading end relative to the trailing end, thereby forming a bent configuration;

while in the bent configuration, energizing a high-speed motor associated with the leading end to rotate a drill bit;

wherein the at least one anti-torque anchor, while engaging the wall of the wellbore, substantially restrains a rotational motion of the drill assembly and the drill string while substantially allowing a longitudinal motion;

wherein the step of triggering the actuator within the drill assembly comprises altering an air pressure differential across a piston within the actuator to translate the piston along the piston stroke;

wherein the step of energizing the motor comprises supplying pressurized air to the motor; and

wherein the air pressure differential is altered by venting air proximate the piston through a port, the port in fluid communication with an exterior of the drill assembly and selectively occludable by a valve.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2018
From: ZUPANICK, JOSEPH A.
To: PINE TREE GAS, LLC
Reel/Frame 047506/0608 →
Continuity (3)
Division 14748197 · Jun 23, 2015
Provisional Application 62016485 · Jun 24, 2014
Related Publication 20160069138A1 · Mar 10, 2016