IP Library › Granted Patent US 10,164,215
Granted Patent B2
US 10,164,215 · App. 14/298,008 · Granted Dec 25, 2018

Electro-optic device that prevents deterioration of a light emitting element

Inventors: Suguru Akagawa (Suwa, JP); Takefumi Fukagawa (Fujimi-machi, JP)
Assignee: SEIKO EPSON CORPORATION
H01L51/5256H01L51/5253H01L27/322H01L27/3276H01L51/524H01L51/5246H01L2251/566
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Quick Facts
Patent No.
US 10,164,215
App. No.
14/298,008
Granted
Dec 25, 2018
Kind
B2
Abstract

An electro-optic device includes a substrate that has a first surface and an end face crossing the first surface; a light emitting element that is disposed on the first surface; a planarization layer that covers the light emitting element; and a first inorganic sealing layer that is disposed on the planarization layer. An outer edge of the first inorganic sealing layer is disposed between an outer edge of the planarization layer and a first region where the light emitting element is disposed.

Claims (74)

1. An electro-optic device comprising:

a substrate that has a first surface and an end face crossing the first surface;

a light emitting element that is disposed on the first surface;

a planarization layer that covers the light emitting element; and

a first inorganic sealing layer that is disposed on the planarization layer, wherein

an outer edge of the first inorganic sealing layer is disposed between an outer edge of the planarization layer and a first region where the light emitting element is disposed such that a distance between the outer edge of the first inorganic sealing layer and the outer edge of the planarization layer is equal to or greater than 0.1 mm,

the first surface has a first side, a second side and a third side which cross the first side, and a fourth side that faces the first side,

a terminal, disposed on the first surface along the first side, is provided between the first side and the first region,

the planarization layer has an opening that exposes the terminal, the outer edge of the planarization layer forms a side of the opening,

the outer edge of the planarization layer is disposed (i) between the first side of the first surface of the substrate and a second region where the terminal is disposed in the opening, (ii) between the second side and the first region, (iii) between the third side and the first region, and (iv) between the fourth side and the first region,

the first inorganic sealing layer has an outer edge along the first side, an outer edge along the second side, an outer edge along the third side, and an outer edge along the fourth side,

the outer edge along the first side of the first inorganic sealing layer is disposed between the first region and the second region, and

the outer edge along the second side, the outer edge along the third side, and the outer edge along the fourth side of the first inorganic sealing layer are disposed between the end face and the first region.

2. The electro-optic device according to claim 1 , further comprising a second inorganic sealing layer that covers the first region, between the light emitting element and the planarization layer, wherein an outer edge of the second inorganic sealing layer is disposed between the outer edge of the planarization layer and the first region.

3. The electro-optic device according to claim 2 , wherein

the outer edge of the second inorganic sealing layer is disposed between the first side and the second region where the terminal is disposed, between the second side and the first region, between the third side and the first region, and between the fourth side and the first region, and

the second inorganic sealing layer has an opening that exposes the terminal.

4. An electronic apparatus comprising the electro-optic device according to claim 3 .

5. An electronic apparatus comprising the electro-optic device according to claim 2 .

6. The electro-optic device according to claim 1 , wherein the outer edge of the first inorganic sealing layer is more than 0.1 mm away from the end face.

7. The electro-optic device according to claim 2 , wherein the outer edge of the second inorganic sealing layer is more than 0.1 mm away from the end face.

8. An electronic apparatus comprising the electro-optic device according to claim 7 .

9. An electronic apparatus comprising the electro-optic device according to claim 6 .

10. The electro-optic device according to claim 1 , further comprising:

a protection substrate that is disposed above the first inorganic sealing layer so as to cover the first region; and

an adhesion layer that is disposed between the first inorganic sealing layer and the protection substrate, wherein the first inorganic sealing layer is covered with the adhesion layer.

11. The electro-optic device according to claim 1 , further comprising a color filter that has a red colored layer, a green colored layer, and a blue colored layer, on the first inorganic sealing layer, wherein the first inorganic sealing layer is covered with at least one of the red colored layer, the green colored layer, and the blue colored layer.

12. The electro-optic device according to claim 11 , further comprising:

a protection substrate that is disposed above the color filter so as to cover the first region; and

an adhesion layer that is disposed between the color filter and the protection substrate.

13. The electro-optic device according to claim 1 , wherein the planarization layer is constituted by any one of a metal oxide formed of polysilazane or formed by a sol-gel method and an epoxy resin.

14. The electro-optic device according to claim 1 , wherein

the Young's modulus of the planarization layer is equal to or less than 100 GPa, and

the Young's modulus of the first inorganic sealing layer is in a range of 140 GPa to 200 GPa.

15. An electronic apparatus comprising the electro-optic device according to claim 1 .

16. A method of manufacturing an electro-optic device that includes a substrate, including a light emitting element, a planarization layer, and a first inorganic sealing layer, a protection substrate that is disposed so as to face the substrate, and an adhesion layer that is disposed between the substrate and the protection substrate, the method comprising:

forming the planarization layer that covers a first region where the light emitting element is disposed;

forming the first inorganic sealing layer that covers at least a portion of the planarization layer so that an outer edge of the first inorganic sealing layer is disposed between the first region and an outer edge of the planarization layer such that a distance between the outer edge of the first inorganic sealing layer and the outer edge of the planarization layer is equal to or greater than 0.1 mm;

performing oxygen plasma processing on the first inorganic sealing layer;

disposing an adhesive material between the first inorganic sealing layer and the protection substrate;

hardening the adhesive material while pressing the protection substrate to form the adhesion layer that covers the first inorganic sealing layer; and

attaching the protection substrate to the substrate through the adhesion layer, wherein

the first surface has a first side, a second side and a third side which cross the first side, and a fourth side that faces the first side,

a terminal, disposed on the first surface along the first side, is provided between the first side and the first region,

the planarization layer has an opening that exposes the terminal, the outer edge of the planarization layer forms a side of the opening,

the outer edge of the planarization layer is disposed (i) between the first side of the first surface of the substrate and a second region where the terminal is disposed in the opening, (ii) between the second side and the first region, (iii) between the third side and the first region, and (iv) between the fourth side and the first region,

the first inorganic sealing layer has an outer edge along the first side, an outer edge along the second side, an outer edge along the third side, and an outer edge along the fourth side,

the outer edge along the first side of the first inorganic sealing layer is disposed between the first region and the second region, and

the outer edge along the second side, the outer edge along the third side, and the outer edge along the fourth side of the first inorganic sealing layer are disposed between the end face and the first region.

17. A method of manufacturing an electro-optic device using a mother substrate in which a plurality of electro-optic devices are disposed, each of the electro-optic devices having a light emitting element, a planarization layer, and a first inorganic sealing layer which are sequentially laminated, the method comprising:

forming the planarization layer, covering the light emitting element, in the mother substrate across segmentation lines that segment the mother substrate into the simplex electro-optic devices;

forming the first inorganic sealing layer, facing the light emitting element with the planarization layer interposed therebetween, in each of the plurality of disposed electro-optic devices so as to be more than 0.1 mm away from the segmentation lines and so that a distance between an outer edge of the first inorganic sealing layer and an outer edge of the planarization layer is equal to or greater than 0.1 mm; and

segmenting the mother substrate along the segmentation lines, wherein

the first surface has a first side, a second side and a third side which cross the first side, and a fourth side that faces the first side,

a terminal, disposed on the first surface along the first side, is provided between the first side and the first region,

the planarization layer has an opening that exposes the terminal, the outer edge of the planarization layer forms a side of the opening,

the outer edge of the planarization layer is disposed (i) between the first side of the first surface of the substrate and a second region where the terminal is disposed in the opening, (ii) between the second side and the first region, (iii) between the third side and the first region, and (iv) between the fourth side and the first region,

the first inorganic sealing layer has an outer edge along the first side, an outer edge along the second side, an outer edge along the third side, and an outer edge along the fourth side,

the outer edge along the first side of the first inorganic sealing layer is disposed between the first region and the second region, and

the outer edge along the second side, the outer edge along the third side, and the outer edge along the fourth side of the first inorganic sealing layer are disposed between the end face and the first region.

18. An electro-optic device comprising:

a substrate that has a first surface and an end face crossing the first surface;

a light emitting element that is disposed on the first surface;

a planarization layer that covers the light emitting element;

a first inorganic sealing layer that is disposed on the planarization layer; and

a second inorganic sealing layer that covers the first region, between the light emitting element and the planarization layer, wherein

an outer edge of the first inorganic sealing layer is disposed between an outer edge of the planarization layer and a first region where the light emitting element is disposed such that a distance between the outer edge of the first inorganic sealing layer and the outer edge of the planarization layer is equal to or greater than 0.1 mm,

an outer edge of the second inorganic sealing layer is disposed between the outer edge of the planarization layer and the first region,

the first surface has a first side, a second side and a third side which cross the first side, and a fourth side that faces the first side,

a terminal, disposed on the first surface along the first side, is provided between the first side and the first region,

the outer edge of the second inorganic sealing layer is disposed between the first side and a second region where the terminal is disposed, between the second side and the first region, between the third side and the first region, and between the fourth side and the first region,

the second inorganic sealing layer has an opening that exposes the terminal,

the planarization layer has an opening that exposes the terminal, the outer edge of the planarization layer forms a side of the opening, and

the outer edge of the planarization layer is disposed (i) between the first side of the first surface of the substrate and the second region where the terminal is disposed in the opening, (ii) between the second side and the first region, (iii) between the third side and the first region, and (iv) between the fourth side and the first region.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2014
From: AKAGAWA, SUGURU; FUKAGAWA, TAKEFUMI
To: SEIKO EPSON CORPORATION
Reel/Frame 033047/0861 →
Priority Claims (1)
JP 2013-123468 · Jun 12, 2013 · national
Continuity (1)
Related Publication 20140367661A1 · Dec 18, 2014